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Thermolator TW-S
Conair Thermolator TW-S User Manual
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Table of Contents
Ta B Le of C Onte NT S
3
Table of Contents
3
I N T R O D U C Ti O N
8
Purpose of the User Guide
8
How the Guide Is Organized
8
Your Responsibilities as a User
8
How to Use the Lockout Device
11
Des Crip T IO N
13
Ty Pic al a Pp L IC a T Io N S
14
Typical Applications
14
Wha T I S the T He Rmo la to R T W-S a Nd T W- P
14
H Ow Th E TW- S a Nd TW- P S E Ri E S D I Rec T in Jec T I on wo R Ks
15
H O W Th E C L O S E D C Ir C U It wo R K S
16
How the Closed Circuit Works
16
H O W Th E C L O S E D C Ir C U It S E P a R a T E so U R C E wo R K S
17
How the Closed Circuit Separate Source Works
17
TW-S Contr Ol Fe Atur es Vs TW-V a Nd T W-P
18
TW-P C on T R O L Fe a T U R E S V S T W-V a N D TW-S
19
TW-P Control Features Vs TW-V and TW-S
19
Sp Ecif Ications: T W-S
20
S Pe C if IC a Ti O Ns : T W- P
21
Specifications: TW-P
21
Options
22
TW-P Features and Options
22
I Nst a Llati on
23
U Np Ac King T H E B O X es
24
Unpacking the Boxes
24
Pr Epar in G F O R in S T a Ll a T Io N
25
Preparing for Installation
25
Fl Uid Distrib U Tio N Pip Ing
26
Rig Gin G
26
Ins Talla T Ion - E Le C T R I C a L
27
C Onn Ec Tin G P R O C E S S a Nd Wa T E R S Uppl y L I N E S
28
Connecting Process and Water Supply Lines Without Purge
28
Mold Purge Valve Connections
29
O Ptio N al M Ol D Pu R Ge Va L Ve C O Nnec T Ion S
29
C Onn Ec Tin G T H E M a in Po W E R so Ur C E
30
Connecting the Main Power Source
30
Te St in G T He in S T a Ll a Ti O N
31
Testing the Installation
31
Init Ial Set U P
32
Initial Setup
32
Operating Mode
32
Te Mp er a T U R E un It S
33
Temperature Units
33
S Et Poin T
34
Setpoint
34
A Lar M Point S
35
Alarm Points
35
O Peratio N
37
T He TW-S Co Ntro L
38
Th E T W- P C on T R O L
39
The TW-P Control
39
C Ont Ro L Le R Op Era Tin G Button S
40
Te Mpe Ra Tu R E DI S Pl Ays
41
D Ef Ault D Is P L a y
42
Default Display
42
O Perating L Igh Ts
42
S T a Rt in G T He T H E R M O L a to R
43
Starting the Thermolator
43
S T O P P Ing T He Th E R M O L a T O R
49
Stopping the Thermolator
49
Pr Ogr am M en U
50
Pr Ogr am M en U It E M S
51
Pr Oce Ss Cool D O Wn Seq Uenc E I ni Tia Tio N
52
Pu Mp Runn Ing Ho Ur D Is Pla y
52
SPI Comm un Ica T Ion S (Op Tio Na L)
52
SPI O P Tion Pa R am Et E Rs
53
M Odb Us Op Tio N Pa Ra M Et Ers
54
M Odb Us RTU (Opti Ona L )
54
Mod Bu S R Eg I S T er S
55
Using the Optional Mold Purge Option
56
C Onair TW- P T H E R M O L a T O R
57
Conair TW-P Thermolator
57
Ma Inten Anc E
59
Maint Enanc E O F y O U R T H E R M O L a T O R
60
Maintenance of Your Thermolator
60
Pr Even Ta Tive M a in T E Na N C E Sc He Dul E
60
Preventative Maintenance Schedule
60
A Cce Ss Ing T H E T He R M O la T O R Encl O S U R E
61
Accessing the Thermolator Enclosure
61
R Em Ovin G T H E P U M P M O T O R a N D Se a L (1/2 to 2 Hp, any Frequency and 3 HP, 60 Hz Units)
63
(1/2 to 2 Hp, any Frequency and 3 HP, 60 Hz Units)
64
Re Mo Vin G T He Pu Mp Mot or a Nd S Eal ( 3 H P, 50H Z and 5 to 10 Hp, an y Fr Equency Units)
67
Re as Semb Li N G P um P M Ot or a Nd Seal ( 3 H P, 50H Z and 5 to 10 Hp, an y Fr Equency Units)
69
Reassembling Pump Motor and Seal
69
Re Pl Aci N G Th E C on Tr O L L E R Boa Rd S
71
Tro Uble S H Oot I N G
73
Tr O U B L E Sh O O T I N G
74
Before Beginning
74
B Ef or E B Eg I N ni N G
74
A few Words of Caution
75
A few Wor D S O F C a U Ti O N
75
Identifying the Cause of a Problem
76
Ide Ntif y Ing T H E C a U S E O F a P R O Bl E M
76
Controller Alarms
78
C Ont R Oller al a R M S
78
Controller Control Fault Logic
86
C Ont R Oller C O N Tr O L Fa U L T L O G I C
86
Unit Faults
87
U Nit Fau Lt S
87
Unit will Not Power up
98
U Nit W Ill N O T Po W E R U P
98
Troubleshooting
100
Tr Ou B Les H Oo T in G
100
Replacing the Heater Contactor
101
R Eplac in G T He H E a te R C O Nt a C T O R
101
Checking the RTD
102
C Hec Kin G Th E RT D
102
Repairing Cooling Valves
105
R Epair in G C O Ol in G Va L V es
105
Va Lv es
105
Disassembly of Alternate Direct Acting Solenoid Valves
106
Alternate Pilot Operated Solenoid Valves
107
A Lt er N a T E P Il O T O P E R a T E D S O L E N O I D Va L V E S
107
Replacing Immersion Heaters
108
R Eplac in G IM M er S Io N H E a T E R S
108
Removing the Pump
110
R Em Ovin G T H E P U M P
110
Appendix
111
Appendix
113
PID Parameters
115
Setting the Security Passcode
116
Appendix
116
Plumbing Diagram
117
Plumbing Curves
120
Appendix
120
Service Parts
124
Appendix
125
External Interfaces
127
Appendix
128
Pressure Switch Settings
129
Appendix
131
Mold Purge Installa Tion Instructions
131
Appendix
133
Flo Wmeter Installa Tion Instructions
135
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Conair Thermolator TW-S Specifications
General
Brand
Conair
Model
Thermolator TW-S
Category
Temperature Controller
Language
English
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