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Continental Refrigerator Perma-Crimp PC200M Series User Manual

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2PC125 and PC125M Operators Manual
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Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
www.contitech.us
Perma-Crimp Hydraulic Hose Crimpers
PC200M Series Operators Manual
Including PC200M-1P and PC200M-3P
www.continental-industry.com
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Continental Refrigerator Perma-Crimp PC200M Series Specifications

General IconGeneral
BrandContinental Refrigerator
ModelPerma-Crimp PC200M Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Precautions

Equipment Warning

Component Identification

Foot Switch Operation

Close Function

Allows dies to be 'jogged' into position for accurate fitting placement before crimping.

Open Function

Enables opening the crimper head to remove the assembly after crimping.

Crimper Specifications

Die Part Identification

Master Die

Identifies the main die component used in the crimping process.

Adapter Die

Details the 130mm O.D to 99mm I.D adapter die for specific applications.

Hydraulic Die

Describes the 99mm hydraulic die used with adapter dies.

Initial Crimper Setup

Pre-Operation Checks

Review instructions, identify parts, check force, pinch points, specifications, and wear eye protection.

Installing the Crimper

Proper mounting on a sturdy surface, checking reservoir oil, and verifying electrical connections.

Intermediate Die Installation

Installation Steps

Guides on installing industrial or adapter dies into the master dies, ensuring ID/OD match.

Hydraulic Die Installation

Installation Steps

Details on installing hydraulic dies using a quick change tool, aligning studs, and closing the head.

Manual Back Stop Setup

Setting the Back Stop

Procedure to set the back stop for visual crimp positioning without trial and error.

Calibration Check Procedure

Performing Calibration

Steps to select hose/fitting/die, set micrometer, and check crimp diameter against specifications.

Lubrication and Maintenance

Lubrication Procedure

Instructions for lubricating master dies using a grease gun after specific crimping cycles.

Maintenance Checks

Periodic checks for front flange bolt torque and protective master die foam pads.

Troubleshooting Common Issues

Crimper Slow or Non-Functional

Addresses issues like low voltage, incorrect motor rotation, or thermal overload relay trips.

Foot Switch Not Operating

Diagnoses problems with the foot switch, checking fuses and power supply.

Crimper Lacks Power

Troubleshoots issues where the crimper closes but doesn't develop sufficient power, checking die size and oil level.

Product Warranty Information

CustomCrimp 'No Nonsense' Warranty

Details the one-year warranty covering workmanship and materials, and exclusions.

Contact and Company Information