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Countax D18/50 User Manual

Countax D18/50
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OPERATORS MANUAL
D18/50
Manufacturers of Britain’s Best Selling Range of Garden Tractors and Rider Mowers
Version 1.1
Garden Tractor
TM
D
-DIESEL-
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Countax D18/50 Specifications

General IconGeneral
Power18 hp
Cutting Width50 inches
TransmissionHydrostatic
Drive Type2WD
Fuel TypeGasoline

Summary

Safety Instructions

Mandatory Safety Instructions

Key safety rules for tractor operation, including training, operator responsibility, and avoiding hazards.

General Operation Safety

Precautions for safe use, including clothing, fuel handling, and specific hazard warnings.

Maintenance and Storage Safety

Guidelines for safe maintenance, storage, and handling of components to prevent hazards.

Supplementary D18/50 Safety

Specific advice for D18/50 use, including spare parts, area inspection, and moving parts.

Safety Switches Explained

Explanation of seat and park brake safety switches and their function.

Dashboard Controls and Indicators

Ignition and Starting Procedure

How to use the key start to turn on the ignition and start the engine.

Cutter Deck Engagement

Operation of the electromagnetic blade clutch switch for engaging/disengaging the cutter deck.

Engine Speed Adjustment

How to adjust engine speed using the control lever for optimal performance.

Warning Lights Explained

Explanation of dashboard warning lights: charge, water temperature, and oil pressure.

Driving Controls and Operation

Forward and Reverse Pedal Operation

Using foot pedals for forward/reverse movement and engine speed control.

Parking Brake Engagement

How to engage the parking brake lever to secure the tractor.

Differential Lock Usage

Using the differential lock for maximum traction on slopes and slippery ground.

Hydrostatic Bypass Valve

How to use the hydrostatic bypass valve to push or freewheel the tractor.

Attachment Controls and Adjustments

Power Take-Off (PTO) Lever

Operation of the Power Take-Off (PTO) lever for engaging/disengaging attachments.

Electric Cutter Deck Height Adjustment

Adjusting cutting height using the electric lift rocker switch and indicators.

Powered Grass Collector (PGC) Empty Switch

Using the switch to empty the Powered Grass Collector net.

Operator Seat Adjustment

Adjusting the operator's seat forwards and rearwards for comfort.

Cutter Deck Operation and Specifications

Mulch Mowing Techniques

Tips and rules for successful mulching, including cutting height and frequency.

Rear Discharge Deck Overview

Description of the IBS Rear Discharge deck for fine cutting and rear collection.

Specified Belts and Blades List

List of specified belts and blades for the Mulch and IBS decks.

Cutter Deck Maintenance

Cutter Deck Removal Procedure

Step-by-step instructions for removing the cutter deck for servicing or cleaning.

Cutter Deck Cleaning

Procedure for cleaning the cutter deck after removal.

Engine to Cutter Drive Belt Replacement

Instructions for replacing the engine to cutter drive belt.

Cutter Deck Troubleshooting

Cutter Start/Shutdown Issues

Checks for issues when the cutter fails to start or cuts out unexpectedly.

Uneven Cut (Side-to-Side)

Checks for causes of uneven cutting on one side of the deck.

Uneven Cut (General)

Checks for causes of uneven or untidy cuts in specific areas of the deck.

Power Loss and Belt Slippage

Checks for causes of power loss and belt slipping or overheating.

Cutter Deck Levelling (Front to Back)

Deck Level Setting Guidelines

Setting the cutter deck parallel to the surface with a maximum variation of 3mm.

Pre-Levelling Checks

Checking tyre pressure, axle pivot, and brackets before deck levelling.

Front to Back Adjustment Procedure

Step-by-step guide to adjusting the cutter deck level from front to back.

Cutter Deck Levelling (Side to Side)

Side to Side Deck Levelling

Adjusting the cutter deck level from side to side.

Rear Side-to-Side Adjustment

Adjusting the rear deck level using the deck level disk and nut.

Front Side-to-Side Adjustment

Adjusting the front deck level using the adjustment plate and nuts.

Cutter Drive Belt Maintenance

Initial Belt Checks

Initial checks for belt slipping or debris in the cutter deck pulley housing.

Engine to Cutter Drive Belt Tension

Checking and adjusting the engine to cutter drive belt tension for optimal performance.

Specified Belts and Blades

List of specified belts and blades for the Mulch and IBS decks.

Powered Grass Collector (PGC) Setup

Connecting the PGC

Procedure for connecting the Powered Grass Collector (PGC) to the tractor.

Removing the PGC Net

Step-by-step guide for removing the PGC net.

PGC Drive Belt Installation and Tension

How to install and adjust the PTO drive belt tension for the PGC.

Lowering the PGC

Using the auxiliary lift switch to lower the collector.

Collector Adjustments and Operation

Adjusting Sweeping Height

Adjusting the sweeping height lever for optimal collection performance.

PGC Performance Checklist

Troubleshooting checklist for the collector not picking up satisfactorily.

Tipping Collected Cuttings

Procedure for tipping collected cuttings using the PGC net empty switch.

Collector Drive Belt Maintenance

PTO Drive Belt Replacement and Tensioning

Replacing and tensioning the PTO drive belt for the collector.

PTO Drive Belt Tension Check

Checking and setting the correct tension for the PTO drive belt.

Side Drive Belt Maintenance

Checking, tensioning and replacing the collector's side drive belt.

Collector Brush Maintenance

Collector Brush Stock Removal

Step-by-step instructions for removing the collector brush stock.

Replacing Collector Brushes

How to slide off brush bosses and replace individual brushes.

Tyres and Wheels Maintenance

Tyre Care and Puncture Prevention

Information on tyre types, common puncture causes, and prevention methods.

Checking Tyre Grip

Checks to perform if tyres are spinning or losing grip.

Front Wheel Removal Procedure

Step-by-step instructions for removing the front wheel of the tractor.

Rear Wheel Removal Procedure

Step-by-step instructions for removing the rear wheel of the tractor.

Electrical System

Fuses and Electrical Shorts

Location and function of fuses, and checks for electrical shorts.

Printed Circuit Board (PCB) Details

Information on the printed circuit board and its fuses for lights and clutch.

Electromagnetic Blade Clutch Issues

Possible causes for the electromagnetic blade clutch disengaging unexpectedly.

Engine Oil and Filter Maintenance

Engine Oil Level Check and Refill

Procedure for checking and refilling the engine oil level.

Engine Oil Change Procedure

Procedure for changing the engine oil at recommended intervals.

Engine Oil Filter Replacement

Procedure for replacing the engine oil filter at recommended intervals.

Engine Cooling System Maintenance

Coolant Level Inspection

Procedure for checking the engine coolant level, ensuring the engine is cold.

Cooling Water Replacement

Procedure for safely draining and replacing the engine's cooling water.

Engine Fuel and Air Filter Maintenance

Fuel Filter Replacement

Procedure for replacing the fuel filter at recommended intervals.

Air Cleaner Element Care

Procedure for cleaning and replacing the air cleaner element.

Bonnet Air Vents and Radiator Grill

Importance of checking and cleaning bonnet air vents and the radiator grill.

Transmission Oil Maintenance

Tuff Torq K71 Axle Oil Change

Procedure for changing the transmission oil at recommended intervals.

Transmission Oil Level Check

Procedure for inspecting and checking the transmission oil level.

Specification Summary

Engine Lubricant Specifications

Recommended engine lubricant type and quantity.

Transmission Details

Details of the Tuff Torq Heavy Duty Hydrostatic K71 transmission.

Weight Specifications

Specifications for tractor and sweeper weight.

Tyre Pressure Recommendations

Recommended tyre pressures for front and rear wheels.

Forward Speed and PGC Capacity

Information on forward speeds, engine output, and PGC capacity.

Turning Radius Specification

Specification for the tractor's turning radius.