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Creative Engineering ROCK-A-FIRE EXPLOSION - Page 98

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The Arms
and
Shoulders
Cont.
3.
Check
the
bushings
in
the
Twist
Blocks
(C),
look
for
brass
chips
or
powder,
if
they
are
badly
worn
replace
them.
a.
Drill
out
the
old
bushing
using
either
a
39/64"
drill,
for
the
1/2"
I.D.
x
5/8"
O.D. x
1/2"
long
Flange
Bushing
(Part
#28-030-070)
used
in
the
small
shoulder,
or
a
47/64"
drill,
for
the
5/8"
I.D.
x
3/4"
0.0.
x
3/4"
long
Flange
Bush~ng
(Part
#28-030-085)
used
in
the
large
shoulder.
Hold
the
drill
as
square
as
possible
to
the
hole
and
drill
through
the
bushing.
You may
need
to
break
out
small
pieces
of
the
bushing
using
a
small
pin
or
Awl.
b.
Press
in
the
new
bushing
using
an
Arbor
Press.
If
one
is
not
available,
place
a
piece
of
wood
on
top
of
the
bushing
and
tap
it
in,
using
a hammer.
If
the
hole
is
over
size,
mar
the
inside
of
the
hole
using
a Awl.
If
after
marring
the
hole,
you
still
cannot
press
in
the
bushing,
the
Twist
Block
(C)
must
be
replaced.
4.
Replace
any
bad
parts
and
re-assemble
the
shoulder.
a.
If
new
bushings
were
pressed
in,
ream
them
using
a Hand
Ream.
b.
Loosen
and
tighten
the
Twist
Blocks
(C)
to
the
K-Hinge
to
help
align
the
Twist
Shaft
(B).
c.
Grease
the
bushings
with
black
(C.E.I.)
lube
before
assembly.
5.
Set
the
critical
adjustment
of
the
arm
mount
block
(D),
and
re-attach
the
shoulder
to
the
character,
using
all
the
hardware
previously
removed.
6.
Check
all
critical
adjustments
applied
to
the
removed
arm,
The arm
twist
may
need
adjusting
after
reassembly,
if
time
allows
refer
to
Pages
1-010
thru
1-014,
Video
Testing
Procedures.
E.
The
Arm
Swing
movement
is
only
used
by
Fatz
and
Dook,
the
movement
is
simple
and
has
few
recorded
problems.
In
the
Arm
Swing
movement
the
rear
end
of
a
cylinder
is
attached
to
the
welded
leg
frame,
via
a
Collar
Pin.
The
front
mount
is
attached
to
the
arm
swing
hinge,
via
a
welded
mount
block.
1.
If
the
weld
breaks
at
the
front
mount
block,
replacement
of
the
upper
arm
is
required.
2.
If
the
rear
cylinder
mount
Collar
Pin
breaks,
replace
it.
3.
For
any
problems
in
the
cylinder,
see
Pages
3-009
thru
3-0ll,
and
all
drawings
referred
to
by
that
text.
3-Q61