EasyManua.ls Logo

Crown CT33123 - Page 18

Crown CT33123
80 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
18
English
mode to adjust the gas purging time after welding
(POST FLOW) - gas purging after welding allows
the end of the welding seam to cool down gradually,
preventing cracking and the formation of oxides�
When this mode is selected, indicators 21 and 12
are lit� To change this parameter, turn regulator 17
(the set value will be shown on display 14)�
Button A (welding current adjustment)
Button 19 (A) allows to switch from the adjustment of
other parameters to the welding current adjustment for
both the TIG and MMA welding modes� In the welding
current adjustment mode, indicators 10 and 18 are
lit� To change this parameter, turn regulator 17 (the
set value will be shown on display 14)� The welding
current magnitude depends on the works performed,
thickness of workpieces to be welded, an electrode
diameter, etc�
Recommendations on the machine op-
eration
Preliminary works (see g. 7)
Clean welding surfaces from rust and paint coatings�
The edges of pieces to be welded should be ma-
chined if welding blanks width is more than 1 mm (see
g. 7.1).
Please remember that a large quantity of heat is
released during welding which can damage the sur-
rounding items, therefore, carefully choose the site
and take appropriate actions to prevent re.
Electrodes
The right choice of electrodes, to a great extent, pre-
determines the welding seam quality and the operation
speed� Before purchasing electrodes, carefully
examine the recommendations of their use� Consult a
specialist if necessary� It is also important to observe
the electrode storage conditions�
General operation recommendations
The recommendations below apply to all
machines connected through a socket
connector. In the case of stationary con-
nection the machine assembly and net-
work connection will be done beforehand.
Place the machine in an even, dry, not vibrating
surface observing all above-mentioned safety proce-
dures�
Connect the ground wire�
TIG welding (see g. 7)
Connect gas feeding, earth terminal cable, and
welding torch to the machine� Connect earth clamp 41
to socket "+" 5
Fix earth clamp 41 on one of the parts to be weld-
ed�
Connect the machine to the mains and switch it on�
Select the TIG welding mode as described above�
Slightly open the valve of gas pressure regulator 53
and turn on the valve of gas cylinder 55� Push and
hold button of welding torch 42, gas will come from a
ceramic torch nozzle 43; using the valve of gas pres-
sure regulator 53, set gas ow rate (l/min), necessary
for work performance; release the button of welding
torch 42
Set the welding current value�
Adjust other process parameters as described
above, if necessary
Turn on welding torch 42 (as described above) and
light the arc:
for the high-frequency ignition of the arc, bring
torch 42 to workpieces to be welded and hold it so
that the distance between tungsten electrode 61 and
a workpiece is 2-4 mm - a high-frequency discharge
will ignite the welding arc;
for the contact ignition of the arc, touch the
workpiece with an end of tungsten electrode 61,
then slightly tilt and raise torch 42 until a 2-3 mm gap
forms between a tip of tungsten electrode 61 and the
workpiece - at this moment a welding arc will form�
If you weld workpieces thicker than 1 mm, a rod of
proper diameter should be fed in arc burning area for
lling a welding seam.
Hold welding torch 42 and a rod, as illustrated in
gures 7.2 and 7.3 (grey arrow shows a direction of
welding torch movement)� Move the welding torch 42
and rod along a welding seam, delivering a ller rod, as
it's consumed, in welding point�
After completion of welding, release the button of
welding torch 42, but don't remove it, wait for crater lling
and cooling down of the shielding gas welding end�
After completion of work, machine should cool down,
then disconnect it and close valve of gas pressure
regulator 53 and valve of gas cylinder 55
MMA welding (see g. 8)
When describing MMA welding, elec-
trodes mean stick consumable elec-
trodes having coatings.
Connect the welding cables to the machine� Weld-
ing can be performed with direct and reverse polarity
The selection of polarity depends on the materials to
be welded and the recommendations on how to use
electrodes�
Direct polarity - connect electrode holder 40 to
socket "-" 8, connect earth clamp 41 to socket "+" 5
In such a mode the electrode heats less than the
basic metal, the electrodes get fused slower, the
welding joint is completed with a deeper penetration�
Reverse polarity - connect electrode holder 40 to
socket "+" 5, connect earth clamp 41 to socket "-" 8
In such a mode the work piece is heated less than
the electrode which can be used for welding high-
carbon, alloy and special steels sensitive to over-
heat as well as for welding sheet metal�
Press the lever of the electrode holder 40 and install
the electrode end (the end free from coating) into elec-
trode holder 40 and then release the lever
Fix earth clamp 41 on one of the parts to be welded�
Connect the machine to the mains and switch it on�
Select the MMA welding mode as described above�
Set the welding current value� The selection of
welding current depends on the electrode to be used,
thickness of material to be welded, spatial position of
a seam etc�
Ignite the welding arc in one of two ways: ignition
by touching (see g. 8.1); ignition by scratching (see
g. 8.2).

Related product manuals