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Curtiss-Wright POP-A-PLUG SYSTEM - User Manual

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EST GROUP DC4042 06/18
PAGE 1 OF 6
Questions? Contact EST Group Customer Service at any of the following locations.
www.cw-estgroup.com
North, Central & South America
EST Group Corporate Office
2701 Township Line Road
Hatfield, PA 19440-1770 USA
P: +1.215.721.1100
+1.800.355.7044
F: +1.215.721.1101
est-info@curtisswright.com
Europe / Middle East / Africa
EST Group B.V.
Hoorn 312a
2404 HL Alphen aan den Rijn
The Netherlands
P: +31.172.418841
F: +31.172.418849
est-emea@curtisswright.com
China
P +86.400.636.5077
est-china@curtisswright.cn
Singapore
P +65.3158.5052
est-asia@curtisswright.com
©2018 Curtiss-Wright
ORIGINAL INSTRUCTIONS
POP-A-PLUG
®
SYSTEM
HYDRAULIC RAM PACKAGE OPERATING INSTRUCTIONS
EST Group Hydraulic Ram Package consist of an Air Activated Hydraulic Pump, a High
Pressure Hydraulic Hose with quick connects, and a Hydraulic Ram. EST Group Ram Kits are
used for installation and removal of Pop-A-Plug Heat Exchanger Tube Plugs manufactured by
Curtiss-Wright EST Group.
Operating Instructions for:
Part Number Description Components Description
PAP-6600-SIL Small Ram Package
PAP-6605 5 Ton Ram Assembly
PAP-1010 Hose Assembly
PAP-1000 Pump Assembly
PAP-123-RK Medium Ram Package
PAP-123-RA 12 Ton Ram Assembly
PAP-1010 Hose Assembly
PAP-1000 Pump Assembly
PAP-1750 Large Ram Package
PAP-1755 17.5 Ton Ram Assembly
PAP-1010 Hose Assembly
PAP-1000 Pump Assembly
Workstation Sound Pressure Level: 84 dB(A) at Rated Capacity
Operation Air Pressure: 90 – 120 PSIG (6.2 – 8.2 BARG)
MAX Pump Pressure: 7500 PSIG (517 BARG)
Authorized European Distributor: EST Group B.V. Hoorn 312a, 2404 HL Alphen aan den Rijn, The Netherlands.
Year of Construction: _____
Updated at date of mfg.
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Summary

Safety Symbols and Definitions

DANGER

Danger is used only when actions or lack of actions will cause serious human injury or death.

WARNING

Warning is used to describe and action or lack of action where serious injury can occur.

Read Instructions

Read all instruction prior to operating equipment.

Eye Protection

Wear proper eye protection to protect against ejected parts or projectiles.

Ear Protection

Wear proper ear protection to protect against hearing loss or damage.

Pump Operation Symbol

Activating pump with pedal directs fluid out of reservoir.

Release Operation Symbol

Activating pump with pedal directs fluid back to reservoir.

Inspection Before Use

General Inspection

Ensure area around all port connections is clean and free of dirt or debris.

Pump Preparation

Pump Reservoir

Ensure red shipping cap is removed and replaced with black vent plug.

Hydraulic Fluid Check

Ensure sufficient hydraulic fluid and check level before use and every 10 hours.

Assembly and Operation

Hose and Ram Assembly

Connect hose assembly to pump and ram, ensure quick-connects are engaged and hand-tight.

Air Supply Connection

Connect air supply to pump, requiring 20 CFM and 100 PSIG, regulated to max 120 PSIG.

Testing Procedures

Ram;Pump Set-up Test

Step on 'PUMP' pedal to verify ram strokes and gauge pressure increases to 7500 PSIG.

Release Pump Pressure

Step on 'RELEASE' pedal to retract piston and disconnect pneumatic power.

Operation and Safety

Ram Head Assembly

Assemble ram head with pullrod assembly per Pop-A-Plug installation instructions.

Ram Operation Safety

Safety cable must be attached; never leave unattended connected to pressure; do not disconnect pressurized hose.

Curtiss-Wright POP-A-PLUG SYSTEM Specifications

General IconGeneral
BrandCurtiss-Wright
ModelPOP-A-PLUG SYSTEM
CategoryIndustrial Equipment
LanguageEnglish