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Cushman On-Road Haulster 898409 User Manual

Cushman On-Road Haulster 898409
55 pages
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Cushman On-Road Haulster 898409 Specifications

General IconGeneral
BrandCushman
ModelOn-Road Haulster 898409
CategoryMotorcycle
LanguageEnglish

Summary

Important Safety Information

Safety Symbols and Meanings

Explains the meaning of safety symbols used in the manual, like DANGER, WARNING, and NOTE.

General Safety Warnings

Provides crucial warnings about operating the vehicle, such as heavy machinery risks and alteration hazards.

Introduction

Vehicle Overview

Provides an overview of the Cushman Haulster, its engine, power transmission, and brakes.

Consumer Information

Passing and Braking Performance

Details passing distances and braking performance as required by regulations, with data for specific models.

Vehicle Identification

Model and Serial Number Location

Explains how to identify the vehicle using model and serial numbers, and where to find them.

Operation and Safety

Operator Safety and Familiarization

Emphasizes operator safety, proper procedures, and familiarization with controls before driving.

Important Operating Precautions

Pre-Operation Checks and Safe Driving

Lists pre-operation checks, safe driving techniques, and vehicle stability warnings.

Advanced Driving Safety

Hazard Awareness and Load Limits

Warns about driving hazards, explosive environments, carrying passengers, and payload limits.

Vehicle Controls and Instruments

Dashboard Layout and Functions

Identifies and describes the function of each control and gauge on the vehicle dashboard.

Ignition and Starting Systems

Ignition, Throttle, Choke, and Clutch Controls

Explains ignition switch, foot throttle, choke, and clutch interlock switch operations.

Driving Controls

Gear Selection and Braking Operations

Details gear selector, parking brake, service brake, dimmer switch, and horn button operations.

Vehicle Operation Controls

Turn Signals, Hazard Lights, and Parking Brake Safety

Describes turn signal, hazard lights, and parking brake operations with safety notes.

Vehicle Instrumentation

Oil Warning Light, Ammeter, and Fuel Gauge

Explains the oil warning light, ammeter for battery status, and fuel gauge.

Vehicle Equipment

Gauges and Box Cover Operation

Describes tachometer, speedometer, hour meter, and flip top box cover operation.

Driving the Vehicle

Operator Requirements and Driving Procedures

Outlines operator requirements and step-by-step starting and driving instructions.

Engine Break-In and Vehicle Handling

Engine Break-In and Towing Safety

Details engine break-in procedures, parking, and towing safety warnings.

Maintenance Guide

Service Intervals and Maintenance Safety

Outlines service intervals and provides general maintenance safety precautions.

Torque Specifications

Hex Head Cap Screw Torque Values

Provides a chart of torque values for various sizes of hex head cap screws.

Bulbs and Fuses

Component Specifications

Lists specifications for vehicle bulbs and fuses, including Cushman part numbers.

Maintenance Schedules

Chassis Lubrication Guide and Intervals

Details maintenance tasks by hour intervals and provides a chassis lubrication guide.

Wiring Diagrams

7720 and Prior Models Wiring

Illustrates the electrical wiring schematic for 7720 and earlier models.

Wiring Diagrams

7810 and Later Models Wiring

Illustrates the electrical wiring schematic for 7810 and later models.

Vehicle Specifications

Engine, Battery, and Tire Specifications

Lists detailed specifications for the vehicle, including engine, battery, and tire air pressure.

Fluids, Tires, and Capacities

Fuel, Oil, Tire, and Gear Information

Specifies fuel, oil, tire pressure, gear ratios, and fluid capacities for vehicle components.

Service Information

Engine Maintenance Overview

Covers basic engine service and emphasizes regular check-ups for optimal performance and longevity.

Engine Access and Lubrication

Engine Servicing and Lubrication Checks

Explains engine access, alternator care, and engine oil level checks.

Engine Tune-Up Procedures

Tune-Up, Air Cleaner, and Carburetor Service

Outlines basic tune-up steps, air cleaner service, and carburetor settings.

Engine Tune-Up Procedures

Carburetor Adjustments and Settings

Explains adjustments for low speed, high speed, throttle stop, and idle mixture screws.

Engine Ignition and Emissions

Ignition Timing and Emission Control Information

Covers emission control, point setting, and condenser replacement procedures.

Engine Component Servicing

Spark Plugs, Starting Motor, and Tappet Adjustment

Details spark plug, starting motor, and tappet adjustment procedures.

Ignition Timing Adjustment

Setting Engine Ignition Timing

Explains how to set ignition timing using timing marks or a light.

Fuel Filter Replacement

In-line Fuel Filter Service

Describes the replacement procedure for the in-line fuel filter on different model years.

General Maintenance and Battery Care

Battery Care and Jump Starting

Covers battery maintenance, cleaning, and safe jump starting procedures.

Brake System Maintenance

Brake Line Bleeding and Master Cylinder

Details brake line bleeding and checking the brake master cylinder fluid level.

Brake Adjustment

Front Brake Adjustment (7710 & Prior Models)

Describes how to adjust the front brakes on models 7710 and prior.

Brake Adjustment

Front (7720 & Later) and Rear Brake Adjustment

Details front brake adjustment for 7720+ models and rear brake adjustment procedures.

Brake and Clutch Adjustments

Parking Brake and Clutch Pedal Adjustment

Covers parking brake adjustment, testing, and clutch pedal adjustment.

Drivetrain Maintenance

Differential Service and Clutch Interlock Switch

Describes differential oil checks and the clutch interlock switch function.

Chassis Maintenance and Tire Service

Headlight Adjustment and Pedal Bushing Lubrication

Details headlight adjustment and lubricating pedal bushings.

Front Tire Removal Procedures

Explains front tire removal for models 7710 & Prior and 7720 & Later.

Tire Pressure and Safety

Advises on maintaining correct tire pressure and provides safety warnings for re-inflation.

Wheel and Transmission Service

Rear Tire Removal and Transmission Lubrication

Details rear tire removal and explains transmission lubrication requirements.

Auxiliary Transmission and Bearings

Auxiliary Transmission Operation and Wheel Bearings

Describes auxiliary transmission operation and mentions wheel bearing service.

Power Take-Off (PTO) Operation

PTO Unit and Safety Precautions

Explains the optional PTO unit, its control lever, and related safety precautions.

Special Operations and Safety

Dump Body Operation and Wiper Control

Provides instructions for dump body operation and windshield wiper motor switch.

Vehicle Accessories and Towing

Heater, Cab Doors, and Tow Hitch

Covers heater operation, cab door adjustment, and tow hitch usage.

Vehicle Storage and Modifications

Extended Storage and Factory Accessories

Outlines extended storage procedures and advises on factory accessories and modifications.

Warranty Information

Ninety Day Limited Warranty Terms

Details the terms and conditions of the 90-day limited warranty for Cushman vehicles.

Warranty Service and Owner Responsibilities

Making a Warranty Claim and Owner Obligations

Instructs owners on making warranty claims and outlines their responsibilities for maintenance.

Warranty Information

Items Not Covered by Warranty

Lists parts and conditions excluded from the warranty coverage.

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