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CZ Sport CZ 125 - 488.3 User Manual

CZ Sport CZ 125 - 488.3
42 pages
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Table of Contents

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CZ Sport CZ 125 - 488.3 Specifications

General IconGeneral
Gearbox5-speed
Engine TypeFour-stroke, single cylinder
Cooling SystemAir-cooled
Front SuspensionTelescopic forks
Front BrakeSingle disc
Rear BrakeDrum
Rear SuspensionSwingarm with dual shock absorbers

Summary

I. TECHNICAL DATA

A. ENGINE SPECIFICATIONS

Detailed engine specifications for models 488.3 and 487.3, including bore, stroke, and power output.

B. FUEL AND OIL REQUIREMENTS

Specifies recommended fuel types and oil mixture ratios for the motorcycles.

C. CHASSIS DIMENSIONS AND COMPONENTS

Provides details on frame, wheel dimensions, brakes, and suspension components.

D. ELECTRICAL SYSTEM SPECIFICATIONS

Lists specifications for dynamo, battery, lamps, and fuse.

E. LUBRICATION OIL RECOMMENDATIONS

Details recommended oil brands and capacities for gearbox, fork, and suspension.

F. GENERAL OPERATIONAL DATA

Includes dry weight, load capacity, and peak speed for the motorcycles.

II. MOTORCYCLE ACCEPTANCE AND INITIAL SETUP

1. CLUTCH ADJUSTMENT PROCEDURE

Procedure for adjusting clutch lever free play and semi-automatic release.

2. DRIVE CHAIN ADJUSTMENT

Steps for checking and tensioning the drive chain after initial mileage.

3. STOP-LIGHT SWITCH ADJUSTMENT

Instructions for adjusting the stop-light switch for brake activation.

4. CARBURETTOR SETTINGS

Guide to setting the carburettor for running-in and after, including needle and idle speed adjustments.

5. ENGINE IDLING ADJUSTMENT

Steps to adjust the engine's idle speed for smooth running.

6. IGNITION SYSTEM SETTINGS

Guidance on setting the spark plug gap for optimal ignition performance.

7. CONTACT BREAKER ADJUSTMENT

Procedure for adjusting the contact breaker point gap.

8. IGNITION ADVANCE ADJUSTMENT

Steps to check and adjust the ignition advance timing.

III. GENERAL MOTORCYCLE MAINTENANCE

1. WASHING AND CLEANING GUIDELINES

Recommended methods for washing and cleaning the motorcycle exterior.

2. LUBRICATION CHART AND SCHEDULE

A chart indicating lubrication points and service intervals.

3. BEARINGS AND SEALS IDENTIFICATION

Lists and identifies various bearings and seals used in the motorcycle.

4. CYLINDER AND PISTON GRADING

Classifies cylinders and pistons based on measured dimensions for proper matching.

IV. DISASSEMBLY PROCEDURE

B. FRAME DISASSEMBLY

Step-by-step instructions for removing frame components like seat, fuel tank, and forks.

A. ENGINE DISASSEMBLY

Detailed steps for dismantling the engine, including cylinder head, dynamo, and clutch.

ENGINE PARTS INSPECTION AND RECONDITIONING

1. CYLINDER HEAD INSPECTION

Procedure for checking the cylinder head for damage or thread condition.

2. CYLINDER INSPECTION AND REBORING

Guidance on assessing cylinder wear and the process of reboring.

3. PISTON AND GUDGEON PIN INSPECTION

Inspecting pistons for wear, pitting, and checking gudgeon pins.

4. PISTON RINGS INSPECTION

Checking piston ring gap and condition for proper sealing.

5. CRANKSHAFT INSPECTION AND ALIGNMENT

Procedures for checking crankshaft alignment and bearing run-out.

GENERAL ENGINE ASSEMBLY

1. CRANKCASE ASSEMBLY AND PREPARATION

Steps for preparing and assembling crankcase halves, including bearing installation.

2. ENGINE COMPONENT INSTALLATION

Guide for installing key engine parts like clutch, piston, cylinder, and dynamo.

FRAME COMPONENTS MAINTENANCE

1. FRONT FORK SERVICE AND REPAIR

Instructions for removing, inspecting, and reassembling the front fork.

2. STAND AND FOOT-RESTS REMOVAL

Procedure for removing the motorcycle's stand and foot-rests.

3. REAR BRAKE CONTROL DISMANTLING

Steps for dismantling the foot-operated rear brake controls.

4. REAR SWINGING FORK REMOVAL

Procedure for removing the rear swinging fork assembly.

5. REAR SHOCK ABSORBER SERVICING

Instructions for dismantling and servicing the rear telescopic shock absorbers.

ELECTRICAL EQUIPMENT