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Daikin AWV018 User Manual

Daikin AWV018
92 pages
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Installation, Operation,
and Maintenance Manual
Pathnder
®
Air-cooled Screw Chillers
Model AWV
100 to 565 Tons (350 to 1985 kW)
HFC-134a Refrigerant
60/50 Hz
IOM 1242-2
Group: Chiller
Part Number: IOM1242-2
Date: August 2018

Table of Contents

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Daikin AWV018 Specifications

General IconGeneral
BrandDaikin
ModelAWV018
CategoryChiller
LanguageEnglish

Summary

Pre-Start Checklist - Screw Chillers

Chilled Water Preparation Checklist

Checklist for chilled water system installation and preparation.

Electrical Preparation Checklist

Checklist for electrical connections and power readiness.

Miscellaneous Installation Checklist

Checklist for general installation and testing items.

INTRODUCTION

Safety and Hazard Warnings

Crucial safety precautions and hazard identification for equipment operation.

INSTALLATION AND APPLICATION CONSIDERATIONS

Unit Placement and Rigging Instructions

Instructions for correctly positioning and rigging the chiller unit for installation.

Airflow Clearance Requirements

Guidelines for maintaining adequate spacing around the unit for optimal airflow.

Chilled Water Piping Requirements

Specifications and guidelines for installing chilled water piping connections.

Evaporator Freeze Protection Methods

Recommendations for preventing evaporator freeze-up in cold environments.

Electrical Connection Requirements

Safety and code compliance for electrical wiring and connections.

INSTALLATION AND APPLICATION CONSIDERATIONS - REMOTE EVAPORATORS

Remote Evaporator Refrigerant Piping Design

Guidelines for designing refrigerant piping for remote evaporator systems.

ISOLATOR INFORMATION

PRESSURE DROP DATA

CONTROLLER OPERATION

MicroTech III Controller General Description

Overview of the MicroTech III control system and its capabilities.

Controller Features and Diagnostics

Features of the controller, including readouts, control functions, and alarm diagnostics.

Unit Level Set Points Overview

Explanation of unit-level settings that can be adjusted during operation.

Circuit Level Set Points Configuration

Details on set points that apply individually to each circuit.

UNIT FUNCTIONS

Freeze Protection Strategies

Methods to protect the evaporator and piping from freezing temperatures.

Unit Capacity Control Strategies

Methods for controlling unit capacity via compressor staging and loading.

Unit Capacity Limits and Demand Control

How unit capacity is limited by internal settings, demand limit, or network commands.

CIRCUIT FUNCTIONS

Compressor Control Mechanisms

How compressors are controlled via VFDs, solenoids, and motor speed.

Evaporator EXV Control States and Logic

Detailed states and control logic for the evaporator electronic expansion valve (EXV).

MOP and Superheat Control States for EXV

EXV control states for MOP and Superheat, including target calculations.

High Water Temperature Capacity Limit

How unit capacity is limited when evaporator LWT exceeds a critical threshold.

ALARMS AND EVENTS

Alarm Logging and Signaling Methods

How alarms are logged, signaled, and displayed within the system.

Unit and Circuit GFP Fault Alarms

Details on Ground Fault Protection alarms for the unit and individual circuits.

Evaporator Flow Loss and Freeze Alarms

Alarms related to evaporator flow loss and water freeze protection.

Evaporator Temperature Inversion and Sensor Faults

Alarms for inverted water temperatures and LWT/EWT sensor faults.

Evaporator and OAT Sensor Faults

Alarms for faults in evaporator EWT, OAT, and discharge temperature sensors.

Communication Failure Alarms

Alarms indicating communication failures with control modules (AC, EXV, DC Fan).

Emergency Stop and External Alarm Alarms

Alarms triggered by emergency stop activation or external alarm inputs.

Circuit Alarms: Low Evaporator Pressure

Alarms triggered by low evaporator pressure conditions.

High Condenser Pressure and Low Pressure Ratio Alarms

Alarms for high condenser pressure and low pressure difference or ratio conditions.

Mechanical Pressure Switch Alarms

Alarms triggered by mechanical low or high pressure switches.

High Discharge Temperature and Motor Temperature Alarms

Alarms for high discharge temperature and compressor motor temperature.

High Oil Pressure Difference and Start Failure Alarms

Alarms for high oil pressure difference and compressor start failures.

Low Discharge Superheat and High Motor Current Alarms

Alarms for low discharge superheat and high motor current conditions.

Compressor VFD Related Alarms

Alarms related to VFD temperature, communication, and general faults.

Module Communication Failure Alarms

Alarms for communication failures with CC, EEXV, and other control modules.

Sensor Fault Alarms

Alarms indicating faults with pressure, oil, and suction temperature sensors.

Discharge Temperature and EXV Motor Error Alarms

Alarms for discharge temperature sensor faults and EXV motor errors.

USING THE CONTROLLER

Unit Controller Interface and Navigation

Overview of the controller's display, buttons, and navigation methods.

STARTUP AND SHUTDOWN

Pre-startup Inspection and Checklist

Pre-startup checks and completion of the checklist before initial startup.

Startup Procedure and Controls

Step-by-step guide for starting the chiller unit and setting initial parameters.

SYSTEM MAINTENANCE

Electrical Terminal Tightness and Safety

Importance of checking electrical terminal tightness and safety precautions.

DAIKIN APPLIED AMERICAS INC. LIMITED PRODUCT WARRANTY (North America)

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