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Daikin ThinLine FCVC User Manual

Daikin ThinLine FCVC
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Installation and Maintenance Manual IM 980-1
ThinLine
3G Vertical Fan Coils
Type FCVC, FCVH, FCVS and FCWC Vertical Design
Group: Applied Air Systems
Part Number: 910150486
Date: May 2011
© 2011 Daikin
200 to 1200 cfm
IM 980-1
Model FCVC
Model FCVS

Table of Contents

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Daikin ThinLine FCVC Specifications

General IconGeneral
BrandDaikin
ModelThinLine FCVC
CategoryElectric Heater
LanguageEnglish

Summary

Installation

Uncrating and Inspecting the Unit

Steps for carefully unpacking the unit and checking for shipping damage.

Mounting Unit to Wall

Detailed instructions for securely mounting the unit to a wall, ensuring it is level.

Water Piping Connections

Guidelines for connecting water supply and return lines, including material and valve installation.

Connecting to a Factory-Installed Valve & Piping Package

How to connect units with pre-installed valve and piping systems.

Field-Installed Valve & Piping

Steps for installing valves and piping when not factory-provided.

Shutoff/Balancing Valve

Recommendation for installing shutoff/balancing valves for serviceability and flow adjustment.

Condensate Drain Connection

Instructions for connecting the condensate drain line, ensuring proper pitch and support.

Automatic Changeover Sensor

Details on installing sensors for automatic heating/cooling changeover on two-pipe systems.

Steam Piping Connections

Guidelines for steam coil piping, emphasizing condensate return and vacuum breakers.

External Insulating Requirements

Recommendations for insulating piping and ductwork to prevent condensation and heat loss.

Electrical Connections

General safety and installation procedures for electrical connections.

Electrical Data

Information on unit voltage, phase, and wiring diagram locations.

Operating Voltages

List of available operating voltages for the units.

Thermostat and Controls

Safety warnings and general instructions for thermostat installation.

Initial Startup

Steps for initial system startup, focusing on cleaning and flushing.

Operating Limits

Specifies that the equipment is for indoor use only and notes potential performance impacts.

Venting Hydronic Coils

Procedures for venting air from primary and secondary hydronic coils.

Operation and Maintenance

Controls

Overview of available control options for fan coils, including manual and digital thermostats.

Manual 4-Position Fan Switch

Details on the operation of a manual 4-position fan switch.

Unit-Mounted, Mechanical Thermostat With 4-Position Fan Switch

Operation of a thermostat combined with a 4-position fan switch.

Digital Thermostats

Overview of Daikin's digital thermostats and their capabilities.

MT155 Thermostat

Specific details on the MT155 thermostat, including mounting and control options.

MT158 and MT168 Thermostat-Controllers with Digital Display

Details on MT158/MT168 thermostats, their features, and control options.

T170 Thermostat with Digital Display

Information on the T170 thermostat, its features, and fan control options.

Low-Voltage (LV) Interface Board

Explanation of the LV interface board, its functions, and connections.

Accessories

Details on various optional kits and devices available for the fan coil units.

Leveling Legs Option

Description of the leveling legs option for unit height adjustment.

Electric Heat Over-Temp Reset Button

Description of the manual reset button for electric heat over-temperature switches.

Key-lock Access Door Kit

Description of the kit to secure unit controls with a key lock.

General Maintenance

Description of routine maintenance tasks like filter changes and pan cleaning.

Filter Changes

Detailed procedure for checking and changing air filters.

Condensate Drain Pans

Instructions for checking and cleaning condensate drain pans.

Accessing/removing the main drain pan and motor assembly

Detailed steps to remove the drain pan and motor for access.

Physical Data

Unit Data

Table detailing unit dimensions, coil specifications, fan, motor, and filter data.

Shipping Weights

Table providing approximate shipping weights for different unit types and sizes.

Flat Top Fan Coil Dimensions

Detailed dimensional drawings and table for flat top fan coils.

Slope Top Fan Coil Dimensions

Detailed dimensional drawings and table for slope top fan coils.

Hideaway, Front-Discharge Fan Coil Dimensions

Detailed dimensional drawings and table for hideaway, front-discharge fan coils.

Hideaway, Top-Discharge Fan Coil Dimensions

Detailed dimensional drawings and table for hideaway, top-discharge fan coils.

Factory-Installed Valve & Piping Packages

Details on different valve and piping package hook-up locations and configurations.

Wiring Diagrams

Typical Solid-State Thermostat Wiring

Wiring diagram for fan coils using a typical solid-state thermostat.

Typical Unit-Mounted Fan Switch Wiring

Wiring diagram for fan coils with a unit-mounted three-speed fan switch.

Typical Electric Heat & LV Interface Board Wiring

Wiring diagram for units with electric heat and a low-voltage interface board.

Model Number Description

Model Number Breakdown (Fields 1-21)

Explains the meaning of each field in the model number for units.

Model Number Breakdown (Fields 21-41)

Continues the model number explanation for fields 21 through 41.

Model Number Breakdown (Fields 43-59)

Covers model number fields 43 through 59, including valve and sensor options.

Coil Valve Configuration Details

Provides specific details on coil valve types, control, and actuator inputs.

Model Number Breakdown (Fields 57-72)

Details model number fields 57 through 72, covering sensors, style, and discharge options.

Model Number Breakdown (Fields 73-78)

Explains model number fields 73 through 78, covering special options, agency listing, and warranty.

Discharge Conversion Kit Installation

Safety Information

Critical safety warnings and precautions for installing the discharge conversion kit.

Introduction

Explains the purpose of conversion kits for changing airflow discharge direction.

Top Discharge to Front Discharge Conversion

Step-by-step instructions for converting from top to front discharge airflow.

Fresh Air Damper Kit Installation

Installation Instructions

Detailed steps for installing the fresh air damper kit onto the fan coil unit.

Fresh Air Damper Motor Kit Installation

Installation Instructions

Steps for installing the fresh air damper motor kit, including preliminary steps.

Cabinet Rear Extension Kit Installation

Installation Instructions

Step-by-step guide for installing the cabinet rear extension kit to position the unit further from the wall.

Key-Lock Access Door Kit Installation

Safety Information

Essential safety warnings and precautions before installing the key-lock access door kit.

Introduction

Explains the purpose of the kit to prevent access to unit controls.

Procedure

Step-by-step instructions for replacing the standard control door with a key-lock version.

MT 155 Thermostat Installation and Operation

Installation

Instructions for mounting and wiring the MT 155 thermostat to the unit.

Thermostat Operation

Explanation of the various operating modes and functions of the MT 155 thermostat.

Electrical Ratings

Table listing electrical ratings for the thermostat's fan and system switches.

Wire Lead Color Guide

Table mapping wire colors to their respective functions for wiring.

Application Notes

Important notes and guidance for proper installation and operation of the thermostat.

Wiring Diagrams

Diagrams illustrating various wiring configurations for the MT 155 thermostat.

Thermostat and Valve Package Installation

General Precautions

Safety warnings and electrostatic discharge precautions for thermostat installation.

Installing NC Valve Packages

Steps for installing normally closed valve packages and connecting them to the interface board.

Providing Power to the Thermostat

Instructions for wiring power and fan speed connections to the thermostat.

Valve Package Installation

Details on installing CW/HW valve packages and connecting actuators to the interface board.

Provide Power to Thermostat

Steps for wiring thermostat power, fan speed, and sensor connections.

Four-Pipe System Installation

Accessories and steps required for installing thermostats in four-pipe systems.

MTA 158 Microprocessor Thermostat

Installation

Instructions for mounting and wiring the MTA 158 thermostat, including wiring diagrams.

Thermostat Operation

Explanation of the MTA 158 thermostat's modes, fan speed, and setback operations.

Mode Button Operation

Explains the function of the thermostat's mode selection button.

Fan Speed Switch Operation

Details how to manually select fan speeds on the thermostat.

Up/Down Arrow Operation

Instructions for adjusting the temperature setpoint using the arrow buttons.

Setback Operation

Explains how the setback input affects thermostat operation.

Pipe Sensor Operation

Describes the role of the pipe sensor in determining HVAC mode.

Electrical Ratings

Table listing electrical ratings for the thermostat's fan and system switches.

Service Menu

Instructions for accessing and navigating the thermostat's service menu.

Application Notes

Notes on sensor usage, wiring, and operating modes for the thermostat.

Power-Up Operating Sequence

Outlines the sequence of operations when power is initially applied to the thermostat.

MTB 158 Microprocessor Thermostat

Installation

Instructions for mounting and wiring the MTB 158 thermostat, including wiring diagrams.

Thermostat Operation

Explanation of the MTB 158 thermostat's operating modes and features.

Mode Button Operation

Explains the function of the thermostat's mode selection button.

Fan Speed Switch Operation

Details how to manually select fan speeds on the thermostat.

Up/Down Arrow Operation

Instructions for adjusting the temperature setpoint using the arrow buttons.

Setback Operation

Explains how the setback input affects thermostat operation.

Pipe Sensor Operation

Describes the role of the pipe sensor in determining HVAC mode.

Three Wire Floating Valve Operation

Explains the operation of thermostats controlling three-wire floating valves.

Outside Air Damper Operation

Describes when the outside air damper output is active.

Application Notes

Notes on sensor usage, wiring, and operating modes for the thermostat.

Service Menu

Instructions for accessing and navigating the thermostat's service menu.

MT 168 Thermostat Installation and Operation

Installation

Instructions for mounting and wiring the MT 168 thermostat, including diagrams.

Thermostat Operation

Explanation of the MT 168 thermostat's modes, fan speed, and output operations.

Mode Button Operation

Explains the function of the thermostat's mode selection button.

Fan Speed Switch Operation

Details how to manually select fan speeds on the thermostat.

Up/Down Arrow Operation

Instructions for adjusting the temperature setpoint using the arrow buttons.

Electrical Ratings

Table listing electrical ratings for fan switch connections.

Application Notes

Notes on sensor usage, fan output, damper output, and wiring.

Configuration

Details on jumper settings and dip switch configurations for the thermostat.

Dip Switch Configuration

Table detailing the function of each dip switch setting on the circuit board.

Service Menu

Instructions for accessing and navigating the thermostat's service menu.

T170 Thermostat Installation and Operation

Installation Instructions

Instructions for mounting and wiring the T170 thermostat to various electrical boxes.

Thermostat Model and Part Number

Table listing available T170 thermostat models and their corresponding Daikin part numbers.

Optional Occupancy Detection Sensors/Kits

Information on optional occupancy sensors that can be used with the T170 thermostat.

Mounting and Wiring the Thermostat

Detailed steps for physically mounting and connecting the thermostat wiring.

Output Ratings

Table showing output ratings for the thermostat's electrical connections.

Thermostat Button Operation

Explains the function of each button on the thermostat interface for navigation and control.

System Button Operation

Details the different system modes available via the System button.

UP/Down Arrow Button Operation

Instructions for adjusting the temperature setpoint using the arrow buttons.

Fan Button Operation

Explains how to control the fan operation (ON, AUTO, OFF).

Speed Button Operation (TA170-001)

How to select fan speeds (HI, MED, LO) on the TA170 model.

F/C Button Operation (TB170-001)

How to switch between Fahrenheit and Celsius display on the TB170 model.

Verifying Thermostat Operation

Steps to test and confirm correct thermostat operation after installation.

Thermostat Menu Functions

Details how to access and use the thermostat's menu for settings adjustment.

Condensate Overflow Interrupt

Explains how a condensate overflow switch interacts with the thermostat to disable outputs.

Fan Operation Modes

Describes standard, staged, and controlled-off fan operation configurations.

Fancoil Operation Modes

Explains 2-pipe and 4-pipe fancoil operation based on jumper settings and sensor input.

Pipe Sensor Operation

Details how the pipe sensor is used to determine water temperature for HVAC control.

Purge Cycle Operation

Explains the thermostat's logic for initiating and executing a purge cycle.

Setback Operation

Explains how to enable and use the setback feature for energy savings.

Optional Occupancy Detection Equipment

SB200-001 Occupancy Sensor

Details the SB200-001 sensor, its application, and advanced features.

SB200-001 Sensor Operation

Explains how the SB200-001 sensor manages HVAC based on occupancy and door status.

SD200-001 Occupancy Sensor

Details the SD200-001 sensor, its master capabilities, and features.

SD200-002 Occupancy Sensor

Details the SD200-002 sensor, its standalone function, and basic setback features.

Thermostat Conversion Kit Installation

Safety Information

Crucial safety warnings and precautions for installing the thermostat conversion kit.

Introduction

Explains the kit converts a thermostat to one without a 3-speed switch.

Procedure

Step-by-step guide to convert the thermostat by replacing its cover.

Automatic Changeover Switch Installation

Safety Information

Essential safety warnings and precautions for installing the automatic changeover switch.

Introduction

Explains the function of the switch for automatic heating/cooling changeover.

Models

Information on the available models of the automatic changeover switch.

Procedure

Steps for installing the automatic changeover switch, including wiring connections.

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