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Daka Corporation 521FB User Manual

Daka Corporation 521FB
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DAKA 521FB Manual Page 1 of 31 January 2009
Rev. 1, June 2011
MODEL 521FB
WOOD-BURNING FURNACE MANUAL
Manufactured in the U.S.A. by
DAKA CORPORATION
955 Industrial Street NE
Pine City, Minnesota 55063
Phone: 320-629-6737 x
x
Fax: 320-629-3677
www.dakacorp.com
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Daka Corporation 521FB Specifications

General IconGeneral
BrandDaka Corporation
Model521FB
CategoryWood stove
LanguageEnglish

Summary

Limited Warranty

Key Features

Fire Brick Lining

Durable construction with fire brick lining for long life and consistent heat.

UL Testing and Certification

Tested to UL Standard 391-2010 by WHI for safety and efficiency.

Extended Burn Time

Provides up to 12 hours of "overnight" heating needs for average output.

Snap Disc Thermostat Control

Reliable independent thermostat controls blower operation for consistent heating.

550 CFM Blower

1/10 HP blower for maintaining CFM at higher static pressures, with enclosed ball-bearings.

Integrated Backdraft Damper

Factory-installed warm air back draft damper included for all 521FB furnaces.

Heavy Duty Cast Iron Grates

High heat resistance provides longer life for the furnace grates.

Warm Air Outlets

Two 8-inch round warm air outlets for secure connection of 8" round duct pipe.

Heating Capacity

Heats homes up to 2,600 sq. ft., offering the largest heating capacity for its price.

Large Firebox Capacity

Holds 90 lbs. of 22" logs, allowing for maximum burn time.

Cast Iron Door

Prevents warping and maximizes efficiency with heavy-duty cast iron construction.

Warranty Details

5-year non-prorated warranty on firebox, 1 year on other materials.

Full Length Ash Pan

Makes ash handling convenient and reduces spillage with an open-ended design.

Technical Specifications

Manufacturer Information

Manufacturer of the DAKA 521FB Wood-Burning Furnace is DAKA Corporation.

Model Number

The model number for this wood-burning furnace is 521FB.

UL Approval Standard

Approval tested to UL Standard 391-2010 by WHI for safety and efficiency.

Approved Fuel Types

Approved fuel types for operation are Wood or Coal.

Furnace Dimensions

Physical dimensions are 44" Height x 24" Width x 25-1/2" Depth.

BTU Output Range

Provides a heat output range of 42,000 to 105,000 BTU per hour.

Fuel Capacity

Can hold logs up to 22" in length, with a capacity of 90 lbs.

Air Outlet Size

Features two 8-inch round outlets for warm air distribution.

Flue Outlet Size

The flue outlet is 6 inches in diameter for chimney connection.

Furnace Weight

The total weight of the furnace is 432 pounds.

Optional Furnace Accessories

Twin Blower Kit

Kit includes one 550-cfm blower for installations requiring additional air pressure.

Dual Blower Filter Box

Filter box for twin blower kit, accommodates a 14" x 25 x 1" paper furnace filter.

Large Blower & Filter Box

Provides increased air delivery with a 1580-cfm blower for high static pressure applications.

Hot Water Preheater

Connects to a hot water tank to provide gallons of piping hot water.

Soft Coal Shaker Grate Kit

Replaces wood grate to permit burning of bituminous and sub-bituminous coal.

Forced Draft Conversion Kit

Adds living area control of heat output with a 35-cfm draft blower and thermostat.

Barometric Draft Regulator

Helps provide constant draft control, extend burn times, and save fuel.

General Wood-Burning Safety

Critical Safety Precautions

Always follow safe assembly, operating, and maintenance practices. Read manual before use.

Electrical Connection Safety

Disconnect power before making electrical connections. Use appropriate wire gauge.

Over-firing Prevention

Avoid over-firing by keeping doors closed during operation to prevent dangerous conditions.

Draft Control Safety

Do not operate with flue draft exceeding .06" WC. Use a draft gauge.

Door Operation Safety

Keep fuel loading and ash removal doors closed during operation and storage.

Personal Conduct Safety

Do not operate the furnace while under the influence of drugs or alcohol.

External Safety Resources

For additional safety information, contact the National Fire Protection Association (NFPA).

Personal Protective Equipment

Wear protective clothing, leather gloves, and eye protection when tending the fire.

Door Closure During Operation

Keep fire and ash doors closed at all times except when tending the fire.

Approved Fuel Types Safety

Only burn wood or coal. Do not burn other materials.

Hot Surface Awareness

Keep children away from hot surfaces and maintain required clearances.

Power Failure Operation

During a power failure, adjust auto damper and remove air filter to prevent overheating.

Cleaning Safety Procedure

Always turn off all power to the furnace before performing any cleaning.

Building Code Compliance

Check local building and mechanical codes prior to installation for conformance.

Home Insurance Considerations

Review your home insurance policy for coverage related to furnace installation.

Initial Start-up Paint Odor

Expect paint fumes during initial start-up; provide ventilation to clear odor.

Safe Ash Disposal

Dispose of ashes in a metal container with a lid, away from combustibles, until cool.

Creosote Formation and Removal

Creosote forms from slow burning; it must be removed to reduce chimney fire risk.

Installation Safety Notice

Improper installation can result in a house fire; consult local officials for permits and requirements.

Appliance Marking Information

Refer to markings on the appliance itself for additional important information.

Checking Shipment and Parts

Unpacking Procedures

Do not lift the full carton containing firebrick and blower. Remove items individually.

Missing or Damaged Parts

Contact DAKA Corporation directly for missing or damaged parts, do not return to store.

Information for Customer Service

Have furnace model, part number, description, and serial number ready for customer service.

Planning Your Installation

General Installation Planning

Review manual, location options, and determine installation method (Add-on or Central).

System Type Compatibility

Designed for conventional up flow systems, delivering air to supply plenum, not ductwork.

Code and Insurance Checks

Check local codes for conformance and review home insurance policy for coverage.

Qualified Installer Requirement

Installation must be performed by a qualified individual familiar with solid-fuel systems.

Mobile Home Installation Prohibition

Installation of this furnace in mobile homes is strictly prohibited.

Garage Installation Regulations

Check local building code ordinances for any specific requirements for garage installation.

Room Heater Usage Prohibition

The furnace is not designed or approved for use as a standalone room heater.

Installation Clearances

Details required clearances for floor protection and walls to combustibles.

Wall Clearances to Combustibles

Details specific minimum clearances from furnace and flue to sidewalls, back, and front walls.

Chimney Requirements

Outlines requirements for chimney diameter, type, height, and connections.

Chimney Connection Options

Details two main chimney options: masonry and factory-built.

Installation Application Types

Defines installation as either Supplementary Add-On or Central Furnace.

Central Furnace Application

Operates as a freestanding central furnace with its own plenum and ductwork.

Radiant Heater Usage Prohibition

Do not use the furnace as a free-standing radiant heater.

Assembly Instructions

Installing the Fire Door

Step-by-step instructions for attaching the fire door and hinge bracket.

Installing the Ash Pan and Door

Instructions for attaching the ash door to the ash pan with thermal gasket.

Installing the Fire Bricks

Instructions for positioning and installing the firebricks inside the firebox.

Installing the Cast Iron Grate

Steps for inserting the cast iron grate at a 45° angle into the furnace.

Installing the Automatic Damper Control

Instructions for attaching the automatic damper control assembly to the furnace.

Installing the Blower

Instructions for installing the 550-cfm blower onto the furnace.

Installing Air Jacket Panels

Instructions for re-installing air jacket panels if they become loose or are removed.

Installing the Swing Plate

Instructions for hanging the swing plate from the hooks above the door opening.

Electrical Box and Fan Control Assembly

Instructions for mounting the junction box, conduit, and fan control.

Wiring Instructions

Detailed steps for connecting power supply, blower, and fan control wiring.

Cold Air Return Filter Box Assembly

Step-by-step instructions for assembling and installing the cold air return filter box.

Installation Procedures

Connecting Ductwork (Supplemental Add-On)

Connects to existing ductwork for supplementary heating. Supply plenum must be metal.

Plenum Material Requirement

All plenums installed to the furnaces must be constructed of metal.

Air Conditioner Coil Clearance

Check clearance above AC coil; it may need to be moved for proper installation.

Venturi Effect in Supply Plenum

The 90° elbow creates a venturi to extract air, crucial for proper heat distribution.

Blower Function in Add-On Installation

In add-on mode, the blower acts as a lift blower; a fan control needs parallel wiring.

Connecting Ductwork (Central Furnace)

Connects to its own plenum and ductwork for freestanding central heating.

Central Furnace Plenum Size

Install a minimum 16" x 16" plenum on the air jacket top for central installations.

Ductwork Clearances

Install ductwork maintaining proper clearances to combustibles per local codes.

Filter Box and Blower Kit for Central Use

Connect cold air return to filter box; twin blower kit available for increased airflow.

Alternative Connection Options

Presents various diagrams for different supplemental hook-up configurations.

Connecting to Chimney

Instructions for connecting the furnace flue to the chimney system.

Smoke Pipe Connection Details

Connect 6" non-galvanized smoke pipe, 24-ga. or heavier, to the rear outlet.

Combustion Air Requirements

Ensure adequate combustion air supply to prevent poor firing and draft.

Installing the Barometric Regulator

Install barometric regulator in smoke pipe at least 18" from furnace for draft adjustment.

Single Wall Smoke Pipe Clearances

Maintain minimum 18" clearance to combustibles for single wall smoke pipe.

Chimney Connector Elbow Limitations

Limit 90° elbows to two per chimney connector as they affect draft.

Ceiling Clearance and Horizontal Rise

Details ceiling clearance and the required horizontal run rise per foot.

Barometric Draft Regulator Requirement

A 6" barometric draft regulator is required for proper chimney connection.

Chimney Type and Manufacturer Instructions

Use HT Type Chimney (Class A) and follow manufacturer's instructions.

Operating Instructions

Approved Fuel Types

Burn only wood or coal. Wood should be cut, split, and seasoned for at least 6 months.

Fueling Procedure

Step-by-step guide for starting fires, lighting kindling, and adding wood.

Firebox Loading Limit

Do not fill the firebox above the top of the firebrick to ensure safe operation.

Auto Damper Setting and Door Closure

Close ash door tightly and set auto damper appropriately for heating needs after fire is established.

Fire Chamber and Ash Pan Maintenance

Check ash pan regularly and dispose of ashes safely to ensure airflow.

Air Filter Maintenance

Check the air filter weekly and change it as necessary.

Flue Pipe and Chimney Inspection

Visually inspect flue pipe and chimney weekly for the first month, then monthly.

Creosote Issues and Seasonality

Creosote problems are most common in fall and spring when fires may be less intense.

Efficient Fire Building Strategy

Build fires with less wood and higher damper settings for cleaner, safer burns.

Managing Overheating

If the house overheats, reduce the amount of wood used rather than adjusting the damper.

Flue Pipe Thermometer Use

A magnetic flue pipe thermometer helps monitor burning temperatures (300°-600°F).