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Dashin CHAMPION 1550 User Manual

Dashin CHAMPION 1550
106 pages
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INSTRUCTION MANUAL
CHAMPION 1550
Centre Lathe (415V)
390 x 1250mm - 55mm Bore
Includes Digital Readout
L254D
Page 1
Instruction Manual for CHAMPION 1550 (L254D)
01/12/2015
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Dashin CHAMPION 1550 Specifications

General IconGeneral
BrandDashin
ModelCHAMPION 1550
CategoryLathe
LanguageEnglish

Summary

Comprehensive Parts List

Machine Operation and Safety

Important Operating Instructions

Crucial instructions to read carefully before operating the machine to avoid damage.

Spindle Speed and Control Levers

Diagrams and descriptions of spindle speed selector and other control levers.

Machine Specifications and Equipment

Main Machine Specifications

Detailed specifications including dimensions, swing, bore, and speed ranges.

Machine Setup and Safety Procedures

Lifting and Unpacking Procedures

Guidance on safely lifting and unpacking the machine before installation.

Preparation and Safety Checks

Essential checks and safety considerations before and during machine operation.

Operational Safety Guidelines

General Operating Safety Precautions

Comprehensive list of safety rules for operating the lathe.

Lathe Controls and Components

Lathe Controls Overview Diagram

Diagram identifying key controls and components of the lathe.

Machine Installation Requirements

Installation and Cleaning Procedures

Fixed Installation Steps

Instructions for securely mounting the lathe to the foundation.

Electrical and Lubrication Information

Electrical Supply Connection

Details on connecting the machine to the electrical supply safely.

Lubrication Checks and Procedures

Instructions for checking and performing lubrication tasks on the machine.

Chuck Mounting and Threading Operations

Chuck Mounting Procedure

Instructions on properly mounting chucks to the spindle.

Machine Controls and Electrical Panel

Lathe Controls Identification

Identifies main lathe controls like spindle, apron, and feed levers.

Speed and Braking Controls

Spindle Rotation and Speed Selection

How to select spindle rotation direction and speed using levers.

Varispeed Lathe Controls

Varispeed Control Operation

Details on operating speed controls for the varispeed model.

Threads and Feed Rate Specifications

Advanced Threading Operations

Metric Threading and Feed Rates

Apron and Slideway Controls

Apron Control Operations

Explanation of controls for the apron, including feed engagement and direction.

Tailstock and Safety Features

Machine Alignment and Gear Train

Lathe Alignment Procedures

Steps for aligning the lathe, including headstock and tailstock checks.

Slideway Adjustments

Component Lubrication and Bearings

Headstock and Gearbox Lubrication

Headstock Lubrication Details

Specific lubrication requirements for the headstock, including oil types.

Lubrication Maintenance Schedule

Apron and Slideway Lubrication

Instructions for lubricating the apron and slideways.

Troubleshooting Guide

Headstock Bearing and Oil Issues

Troubleshooting for overheating headstock bearings and oil leakage.

Noise and Vibration Problems

Diagnosing and resolving excess noise or vibration in the machine.

Troubleshooting Accuracy and Threading

Product Accuracy and Workpiece Issues

Troubleshooting failures in product accuracy and workpiece deflection.

Threading and Cutting Problems

Resolving issues with thread cutting, chuck alignment, and cutting difficulty.

Troubleshooting Electrical and Motor Issues

Starting and Rotation Problems

Troubleshooting machine start failures, wrong rotation, and motor vibration.

Electrical System Faults

Addressing coolant pump failure, lubrication pump issues, and inverter alarms.

Electrical Wiring Diagrams

Machine Inspection and Accuracy

Accuracy Test Procedures

Details on tests for straightness, parallelism, and runout with tolerance values.

Practical Machine Data

Main Electric Specifications

Details on motor power, voltages, frequencies, RPM, and rated current.