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Datex-Ohmeda Engstrom Carestation User Manual

Datex-Ohmeda Engstrom Carestation
225 pages
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Engström Carestation
Technical Reference Manual

Table of Contents

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Datex-Ohmeda Engstrom Carestation Specifications

General IconGeneral
BrandDatex-Ohmeda
ModelEngstrom Carestation
CategoryRespiratory Product
LanguageEnglish

Summary

Introduction to Engström Carestation

What This Manual Includes

Details the components and scope covered in this service manual for the Engström Carestation.

User's Reference Manuals

Highlights the necessity of the User's Reference manual for service personnel to expedite repairs.

Conventions Used in the Manual

Explains typographical conventions for keys, menu selections, messages, and headings.

What is an Engström Carestation?

Provides a general overview of the Engström Carestation as a critical care ventilator.

Ventilator Overview and Components

Details the front view of the Engström Carestation and identifies its main components.

Display Controls and Indicators

Describes the various controls and indicators found on the display unit of the Engström Carestation.

Ventilator Display and Screen Layout

Explains the normal screen view of the ventilator display, including its fields and settings.

Using Menus on the Ventilator

Provides a step-by-step guide on navigating and interacting with the ventilator's menu system.

Symbols Used in Manuals and on Equipment

Defines common symbols used in the manual and on the Engström Carestation equipment.

Theory of Operation for Engström Carestation

Pneumatic Operation of the Ventilator

Details the pneumatic system, gas requirements, and flow channels of the Engström Carestation.

Primary Gas Inlet System

Explains the function of the primary gas inlet, filters, and pressure transducers.

Expiratory Circuit Components

Describes the solenoid-powered exhalation valve, pressure transducer, and flow transducer.

Associated Pneumatic Circuits

Covers zeroing valves, auxiliary pressure channels, and the electronic micropump nebulizer.

Electrical Operation Overview

Outlines the electrical system, including processor boards and analog boards in the Engström Carestation.

Display Unit System Connections

Details the connections available on the Display Unit (DU) and High Performance Display Unit (HPDU).

Communication Channels in the System

Explains the various digital and serial communication channels used within the Engström Carestation.

Ventilator Control Board (VCB) Functionality

Describes the VCB's role in sensor data acquisition, actuator control, and system communication.

Ventilator Monitoring Board (VMB) Functions

Details the VMB's monitoring capabilities, safety parameter acquisition, and communication links.

Power Management Board (PMB) Operations

Explains the PMB's role in power selection, battery charging, and system shutdown sequences.

Other Electronic Components

Lists other electronic items in the EC, including power supplies and backup batteries.

Motherboard (Backplane) Connectivity

Describes the motherboard's role in providing backplane connectivity and external connectors.

Monitoring Interface Board and Module Bays

Details the optional module assembly and the Monitoring Interface Board (MIB).

Checkout Procedure for Engström Carestation

System Inspection Before Testing

Ensures the system is in proper condition before performing any tests.

Automated Checkout Process

Guides through running the automated checkout and interpreting results.

Backlight Test Procedure

Details the steps for testing the display's backlight functionality.

Power Failure Test Protocol

Describes how to test the system's behavior during a power failure.

Electrical Safety Tests

Outlines the procedures for verifying electrical safety compliance.

Installation and Service Menus Overview

Service and Installation Menu Structure

Describes the hierarchical structure of the Service and Installation menus.

Accessing the Install/Service Menu (Super User)

Details how to access the Install/Service menu using the super-user password.

Trends Setup Configuration

Explains how to configure graphical trend pages and select trend types.

Display Settings Customization

Covers settings for colors, units, alarm limits, and time/date.

Ventilator Settings Configuration

Details settings for timing, flow, and modes with backup ventilation.

Parameter Settings

Covers settings for value calculations and CO2 humidity compensation.

Default Settings Management

Explains how to select and manage default patient types and settings.

Factory Defaults Parameters and Alarms

Lists the factory default settings for parameters and alarm limits for different patient types.

Calibration Menu Options

Describes the calibration procedures available, including O2 FCV, Air FCV, and Exhalation Valve.

Service Menu Options and Navigation

Details the options available within the Service menu, such as configuration and service logs.

Configuration Settings

Covers settings for decimal marker, language, units, and altitude.

Options Key and List Management

Explains how to enable software options using key codes and lists.

Options Card Installation

Describes the process of installing software options using an options card.

Copy Configuration Utility

Explains how to save and copy system configurations to and from a memory card.

Service Log Menu and Data

Details how to access and review error, event, and alarm histories.

Software and Hardware Version Information

Shows how to view system information, including software and hardware versions.

Resetting Feature Option Key Codes

Provides instructions for resetting feature option key codes and performing related tasks.

Service Tests and Calibration Procedures

Super-User Calibration Procedures

Covers periodic calibration of O2 flow valve, Air flow valves, and Exhalation valve.

Calibration Procedure Steps

Step-by-step guide for performing O2 FCV, Air FCV, and Exhalation Valve calibrations.

Service Level Tests and Calibration

Details service level tests requiring the EC Service Application on a PC.

Service Application Setup

Instructions for connecting a PC and starting the Service Application.

Test Setup Procedures

Describes the necessary connections for performing service level tests.

Vent Engine Debris Clean-out

Procedure for cleaning debris from the vent engine after servicing.

Regulator Output Pressure Test

Steps to check and adjust the output pressure of the Air and O2 regulators.

Low Pressure Vent Engine Leak Test (P1)

Procedure for performing the first low pressure leak test on the vent engine.

High O2 Pressure Vent Engine Leak Test

Tests the vent engine for leaks under high O2 pressure conditions.

High Air Pressure Vent Engine Leak Test

Tests the vent engine for leaks under high Air pressure conditions.

Calibrate Airway Pressure Transducer (Zero and Span)

Procedure for calibrating the inspiratory, expiratory, and auxiliary pressure transducers.

Verify Free-Breathing Valve Operation

Checks the functionality of the free-breathing valve using negative pressure.

Verify Inspiratory Effort Valve Operation

Tests the operation of the inspiratory effort valve using a squeeze bulb.

Verify Auxiliary Pressure Relief Valve Operation

Checks the operation of the auxiliary pressure relief valve using a manometer.

Mechanical Over-Pressure Valve Test

Tests the mechanical over-pressure valve by injecting air into the system.

Installation and Maintenance Procedures

Engström Carestation Installation Checklist

Provides a checklist for initial installation and setup of the Engström Carestation.

Engström Carestation Planned Maintenance Schedule

Outlines the planned maintenance tasks required at 12, 48, and 60-month intervals.

JunAir EVair03 Compressor Maintenance

Details the maintenance procedures for the JunAir EVair03 compressor.

Cleaning and Sterilizing Agents

Lists validated cleaning and disinfection agents for various components.

Battery Capacity Test Procedure

Describes how to test the capacity and viability of the system's backup batteries.

Troubleshooting Engström Carestation Issues

Troubleshooting Checkout Failures

Guides on troubleshooting specific failures identified during the checkout process.

Troubleshooting Vent Engine Leaks

Provides steps to locate and resolve leaks within the vent engine system.

Troubleshooting Startup (POST) Messages

Explains POST messages and their corresponding troubleshooting actions.

Troubleshooting HPDU Startup Messages

Specific troubleshooting for POST messages on the High Performance Display Unit.

Troubleshooting Display Unit (HPDU) Issues

Addresses common problems with the HPDU, such as boot failures and fan noise.

Alarm Message Troubleshooting Chart

A comprehensive chart for identifying and resolving alarm messages.

Troubleshooting Service App Messages

Helps troubleshoot messages encountered during service application tests or calibrations.

Service Diagnostics and Software Download

EC Service Application Overview

Introduction to the EC Service Application for diagnostics and software management.

Main Menu and System Information

Details the main menu options and how to view system information.

Power Diagnostics

Provides access to power supply diagnostics for various circuit boards.

Power Controller Power Diagnostics

Detailed diagnostics for the power controller, including voltage and battery status.

Display Unit Power Diagnostics

Lists the power diagnostics available for the Display Unit.

Display Diagnostics

Guides on performing diagnostics for display components like LEDs, speaker, and backlight.

Special Functions Menu

Access to error, alarm, event logs, revision logs, and compatibility tables.

View Revision Log

Displays chronological entries for every software download to the system.

View PC Card Install Log

Provides log entries for software downloads completed using the PC card.

Software Download Procedures

Instructions for downloading new or all subsystem software.

EC Service Application (PC Based)

Details on using the PC-based service application for communication.

VCB Diagnostics and Calibration

Covers diagnostics and calibration procedures for the Ventilator Control Board (VCB).

Sensirion Sensors Data

Shows temperature and flow data from the Sensirion flow sensors.

VCB Input Signal Latch Status

Displays the status of various input signals for the VCB.

VCB Channel Configurations

Lists measured items from the VCB and their acceptable ranges.

VCB Outputs Control

Details the controls for VCB outputs, including their function and default state.

Calibrations and Tests within VCB

Lists various calibrations and tests available for the VCB.

Neon Tools for Neonatal Flow Sensor

Provides lists of counts, flows, and zero offsets related to the Neonatal Flow Sensor.

Peep Stability Menu

Menu used by manufacturing for PEEP stability checks.

Logging Checkout Results to File

Instructions for logging checkout results to a file using the PC Service Application.

Logging Calibration Results

Procedure for logging calibration results to a file using the PC Service Application.

VMB Diagnostics Overview

Introduction to the VMB diagnostics pages.

VMB Channel Configurations

Lists measured items from the VMB and their acceptable ranges.

VMB Outputs Control

Details the controls for VMB outputs, including their function and default state.

VMB Data Display

Shows reported values for Expiratory Flow and O2 concentration from the VMB.

Barometric Pressure Calibration (Baro P Cal)

Procedure for calibrating the barometric pressure transducer.

Acutronic Sensor Information

Details software version and sensor data for the acutronic sensor.

EEPROM Usage

Notes that EEPROM is used by manufacturing only.

Repair Procedures for Engström Carestation

Circuit Board Replacement Precautions

Important precautions before replacing circuit boards in the Engström Carestation.

Software Download After Board Replacement

Instructions for downloading software after replacing specific circuit boards.

Required Calibrations After Board Replacement

Details necessary calibrations after replacing VMB or VCB.

Bleeding Gas Pressure from the Machine

Procedure for safely bleeding gas pressure before disconnecting fittings.

Accessing Chassis Components

Explains how to access internal components by sliding out the chassis.

Removing the Chassis from the Housing

Step-by-step instructions for removing the main chassis from the unit's housing.

Removing the Vent Engine from the Chassis

Procedure for detaching the Vent Engine assembly from the main chassis.

Replacing Chassis-Mounted Components

Guidance on replacing major components mounted directly on the chassis.

Replacing Vent Engine Components

Instructions and warnings for replacing components within the vent engine assembly.

Replacing the Inspiratory Valve Assembly

Detailed steps for replacing the inspiratory valve assembly (Part No. 1505-8502-000).

Replacing the Free Breathing Valve

Procedure for replacing the free breathing valve (Part No. 0211-1454-100).

Replacing the Vent Engine Assembly (Complete)

Instructions for replacing the entire Vent Engine assembly.

Replacing the Vent Engine Assembly (Sub-assembly)

Steps for replacing sub-assembly components of the Vent Engine.

Servicing the Display Unit (DU)

General procedures for servicing the standard Display Unit (DU).

Removing the Display Unit (DU)

Step-by-step guide to detach the Display Unit from its pivot arm.

Disassembling the Display Unit (DU)

Instructions for disassembling the DU, including accessing internal components.

Replacing the CPU Board in the DU

Procedure for replacing the CPU board within the Display Unit.

Replacing the LCD Display

Detailed steps for removing and replacing the LCD display module.

Replacing the Backlights in the LCD Assembly

Instructions for replacing the backlight assembly and inverters.

Replacing the Inverters for the Backlight

Procedure for replacing the inverter boards associated with the LCD backlight.

Replacing the Front Enclosure or Components

Steps for replacing the front enclosure, window, membrane switches, or keypads.

Servicing the High Performance Display Unit (HPDU)

General procedures for servicing the High Performance Display Unit (HPDU).

Removing the Display Unit (HPDU)

Step-by-step guide to detach the HPDU from its pivot arm.

Disassembling the Display Unit (HPDU)

Instructions for disassembling the HPDU, including accessing internal components.

Replacing the CPU Fan in the HPDU

Procedure for replacing the CPU fan on the HPDU's CPU board.

Replacing the CPU Board in the HPDU

Detailed steps for replacing the CPU board in the High Performance Display Unit.

Replacing the LCD Display in the HPDU

Instructions for replacing the LCD display module in the HPDU.

Replacing the Backlights in the HPDU

Procedure for replacing the backlight assembly and inverters in the HPDU.

Replacing the Inverters in the HPDU

Steps for replacing the inverter boards for the HPDU backlight.

Replacing the Front Enclosure or Components in HPDU

Guidance on replacing the front enclosure, window, or membrane switches on the HPDU.

Adjusting the Display Arm

Instructions for adjusting the display arm pivots and bearing for optimal viewing.

Adjusting the Upper Pivot of the Display Arm

Steps for adjusting the upper pivot point of the display arm.

Adjusting the Lower Pivot of the Display Arm

Steps for adjusting the lower pivot point of the display arm.

Adjusting the Display Arm Bearing

Procedure for adjusting the arm bearing for smooth side-to-side movement.

Removing the Compressor from the Cart

Instructions for safely removing the air compressor from the cart for service.

Attaching Labels to the Machine

Guidance on attaching Key/BID and Feature labels to the Engström Carestation.

Illustrated Parts of Engström Carestation

Service Tools and Software

Lists essential service tools, software, and cables for Engström Carestation maintenance.

Manual Shut-off Valves and Adapters

Details manual shut-off valves, adapters, and filter bodies for gas lines.

Special Tools for Service

Lists specialized tools such as remote display cables and alignment tools.

Leak Test Devices and Components

Describes the components included in the leak test device kit.