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DEJANA Katerack User Manual

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1.877.335.2621 www.DEJANA.com
Rear Katerack Installation Instructions
Ford Transit Connect
Frame Kit Part #: CRC 10-1000-001
V1.0.07.17.18
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DEJANA Katerack Specifications

General IconGeneral
BrandDEJANA
ModelKaterack
CategoryRacks & Stands
LanguageEnglish

Summary

Tools and Equipment

Required Tools

Lists essential tools for installation, including drills, wrenches, and sockets.

Recommended Tools

Lists optional but beneficial tools for improved installation efficiency, like torque wrenches and impact guns.

Step 1: Assemble Left/Right Side Frame Subassemblies

Assemble frame components

Assemble strut channel, angles, and baseplates into street and curbside assemblies.

Step 2: Side Frame Subassemblies into Transit

Prepare vehicle floor

Remove D-rings, pop off rear trim, and remove foam padding and grommets from the vehicle floor.

Drill and insert nutserts

Drill holes where grommets were removed and insert nutserts using nuts and lock washers.

Position and fasten side frames

Place spacers, then mount side frame subassemblies onto spacers and fasten loosely.

Step 3: Install Upper Mounting Bracket to Side Frames

Fasten upper brackets to side frames

Begin loosely fastening upper mounting brackets to the aluminum angles of the side frames.

Mount brackets to vehicle roof

Loosely mount upper brackets to pre-existing threaded holes in the vehicle roof using specified hardware.

Drill and secure final bracket hole

Drill through the last available hole in the mounting bracket and insert a plus nut.

Plus Nut Installation Methods

Details two methods, manual and automatic, for installing the plus nuts securely.

Step 4: Drawer Installation

Square and tighten frame kit

Ensure the frame kit is square with specified dimensions before mounting drawers, then tighten all bolts.

Attach drawer slides to frame

Insert strut nut assemblies into strut channels and attach drawer slides using pan head screws.

Adjust and repeat drawer installation

Place drawer in closed position, tighten bolts, and repeat for additional drawers.

Bill of Material

Technical Drawing

Inspection Dimensions