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DEK 265 horizon User Manual

DEK 265 horizon
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Engineering Specification
DEK Part No. 156935
http://www.dek.com
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DEK 265 horizon Specifications

General IconGeneral
TechnologyScreen Printing
Printing SpeedUp to 150 mm/sec
Screen Frame Size736 mm x 736 mm
Power Supply220-240 V, 50/60 Hz
Air Pressure Requirement6 bar
Registration Accuracy±12.5 microns at 6 Sigma

Summary

General Description

Technical Specification

Screen Frames

Specifications for screen frame types and sizes including external and internal dimensions.

Board Handling

Details on board handling capabilities, including minimum/maximum size, thickness, warpage, and transport.

Process Parameters

Key process parameters like print speed, print pressure, print gap, and stencil separation.

Print Modes

Details on available print modes such as ProFlow, Print Print, and Print Flood.

Paste Knead

Information on paste knead settings: number, period, and on demand.

Vision System

Specifications for the vision system, including system type and camera lighting.

Fiducials

Information on fiducial types, size, position, and error recovery for alignment.

Performance

Details on alignment repeatability, cycle time, product changeover, and setup time.

Operator Interface

Description of hardware (touch screen) and software (Windows NT) for operation.

ProFlow

Details of the ProFlow optional print material transfer system.

2D Inspection

Information on 2D inspection capabilities for quality monitoring.

Tooling

Overview of available tooling options for board support, including magnetic pillars and pins.

Under Screen Cleaner

Information on the paper under screen cleaner and its operation.

Paste Dispenser

Details on the optional paste dispenser for precise solder paste application.

Temperature and Humidity Sensor

Specifications for temperature and humidity sensing within the printing area.

Environmental Control

Information on environmental control units for managing temperature and humidity.

Statistical Process Control

Details on Statistical Process Control (SPC) techniques for quality verification.

Board Clamps Alternatives

Information on alternative board clamping methods like edge clamps and foil-less clamps.

Remote Event Monitoring

Desktop application for remote status monitoring and reliability analysis of printers.

Generic Equipment Model

Details on GEM for standard communications in factory automation.

Selective Print Pass

Option to print or pass boards based on fiducial location.

Flexible Board Printing

Printing flexible boards that may not be flat when loaded.

Remote Board Stop

Optional alternative to camera board stop for large or heavy boards.

Speed Up

Option to reduce machine cycle time from 12.5 to 10 seconds.

Remote Product Changeover

Software for controlling product changeover via barcode scanning.

Off Line Editor

Desktop application for creating and editing product files off-printer.

Network

LAN package for transferring data within the factory network.

Certification

Details on CE and ETL certifications for compliance.

Services

Information on power supply and air supply requirements.

Shipping Information

Details on approximate weight and dimensions for shipping.

Machine Footprint

Key Features

Camera System

Description of the integrated camera assembly with telecentric lenses and flat lighting.

Telecentric Lens

Explanation of telecentric lenses for accurate alignment despite board variations.

Flat Lighting

Details on flat lighting design for high-quality image processing and accurate alignment.

PatMax

Overview of PatMax object location software for precise stencil-to-board alignment.

Video Model

Alternative alignment method using video correlation when fiducials are unsuitable.

Windows NT

Details on the Windows NT operating system used for printer control and interface.

Diagnostics

Description of the diagnostic module for calibration and fault diagnosis.

Screen Image Positioning

Machine Options

Paste Volume Prediction

Calculates predicted paste volume based on inspection results.

Inspection Licenses

Overview of available inspection licenses for board and stencil inspection.

Stencil Inspection

Vision system inspections for stencil cleanliness, blockage, and smear.

Board Inspection

Vision system inspections for board paste presence, alignment, and bridging.

Vortex Under Screen Cleaner

Details on the Vortex under screen cleaner with foam cassette.

Board Clamps

Traditional method of securing boards using foil and pneumatics.

Foil-less Clamps

Option for thin boards using vacuum to secure the board edge.

Edge Clamps

Secures boards at the edge using adjustable and fixed clamps.

Dedicated Tooling

System tailored for specific board support during printing.

Dedicated Tooling Plate

Details on the 3-piece construction of the dedicated tooling plate.

MultiFlex

Tooling plate with adjustable side plates and steel pins for board support.

AutoFlex

Fully automatic tooling facility with programmable board support pins.

Form-Flex

Automated tooling facility with pin modules for supporting boards.

Long Board

Software option to print boards up to 620mm long.

Temperature Control Unit

Delivers conditioned air to maintain optimum paste operating conditions.

Environmental Control Unit

Manages temperature, humidity, and airflow for optimal paste conditions.