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Delta F Platinum Series User Manual

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Platinum Series
Process Oxygen Analyzer
Instruction Manual
P/N 99000001
DELTA F CORPORATION
4 Constitution Way ! Woburn, Massachusetts 01801-1087
Telephone: (781) 935-4600 ! FAX: (781) 938-0531

Table of Contents

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Delta F Platinum Series Specifications

General IconGeneral
BrandDelta F
ModelPlatinum Series
CategoryAnalytical Instruments
LanguageEnglish

Summary

SPECIAL WARNINGS

DANGER

Warning about dangerous voltage in the enclosure.

CAUTION

Warning against operating at over-range concentrations for extended periods.

Overview Of This Manual

Introduction

Introduces the manual, the analyzer, and defines terms.

Definitions And Warnings

Explains graphic symbols and defines terms used in the manual.

Unpacking

Instructions for checking contents and handling the instrument upon arrival.

Verify Operating Voltage

Guidance on checking and setting the correct operating voltage for the analyzer.

Quick Set-up Procedure

Tools Required

Lists the necessary tools for the basic analyzer configuration setup.

Adding The Electrolyte

Step-by-step guide on how to add electrolyte to the sensor.

Sample Gas Connections

Instructions for connecting sample gas lines to the analyzer's inlet and outlet.

Electrical Connections

Guidance on making proper electrical connections to the analyzer.

Standard Outputs

Describes how to connect output signals (4-20mA, 0-10VDC) to other instruments.

Powering Up

Steps for powering up the analyzer after initial setup and checks.

Operational Recommendations

Key recommendations for optimal operation and maintenance of the analyzer.

Beyond The Basic Analyzer - The Options

High-Resolution Model

Details on the extended capabilities of the high-resolution analyzer model.

STAB-EL

Information on the STAB-EL system for measuring oxygen in acid gas streams.

Pump

Description of optional internal pumps and their operation.

Heater

Information on the optional heater and its temperature control features.

Installation Of The Filter

Steps for installing the optional gas filter assembly.

Installation Of The Pressure Regulator

Guidance on installing the optional gas pressure regulator.

Installation Of Both Filter And Pressure Regulator

Instructions for installing the combined filter and regulator unit.

Supplemental Ni-Cd Battery Power

Details on the optional battery backup system for continuous operation.

Key Lock

Description of the optional key lock for securing access to analyzer controls.

Stainless Steel Outlet Line

Information on the stainless steel outlet line option.

Welded Gas Delivery System With VCR® Metal Face-Seal Inlet Connections

Description of the optional welded gas delivery system with VCR fittings.

4-20 mA Fully Isolated Output

Information on the optional fully isolated 4-20 mA analog output.

Quick Start

Feature to assist in faster oxygen readings and re-equilibration.

Password Protection

Optional feature to limit access to analyzer menus via passwords.

Gas Scale Factor

Optional feature to correct readings based on background gas composition.

Alarms

Overview of the analyzer's alarm system, including set-points and assignments.

Temperature Alarm

Configuration of the alarm for out-of-range sensor temperature conditions.

Low Flow Alarm

Details on the optional low flow alarm and its detection mechanism.

Electrolyte Condition Alarm

Functionality of the alarm indicating the status of the sensor's electrolyte.

Expanded Range Scale Output

Feature that automatically expands analog output scaling when primary range is exceeded.

Relay Contact Closures

Description of optional form C relays for alarm and status indication.

Panel/Rack Mount

Options for mounting the analyzer in a panel or rack.

Comm Ports

Information on available communication ports (RS-232, RS-485) for data transfer.

Connecting To External Devices

Introduction

Overview of interfacing the analyzer with various external devices.

The Comm Port

Details on the serial communication port for RS-232 or RS-485 protocols.

Relay Ports

Configuration of optional relays for alarm and status conditions.

Sensor Port

Description of the port for connecting a remote sensor to the electronics.

Option Ports

Information on ports for analog recorders, heaters, pumps, and flow switches.

Changing The Analog Voltage Output Selection

Procedure for selecting the analog voltage output range (0-0.1, 0-1, 0-5, 0-10 VDC).

Proper Grounding & Cable Shielding For External Equipment

Essential guidelines for proper grounding and cable shielding to avoid noise and errors.

Hook-up For Specific Analyzer Configurations

Specific connection diagrams and procedures based on installed analyzer options.

Gas Sample Preparation And Delivery

Sample Flow Rate And Pressure

Critical parameters for sample flow rate and pressure for optimal analyzer accuracy.

Gas Sample Compatibility

Key considerations for ensuring sample gas compatibility with the analyzer sensor.

Normal Installation And Operation Considerations

Essential considerations for proper installation, operation, and calibration.

Sampling Considerations During Calibration

Important factors to consider when performing calibration with bottled gas standards.

User Interface

Introduction

Overview of the analyzer's display and key functions.

The Main Menu

Description of the main menu structure and navigation.

Controls

Accessing and managing optional analyzer features like pumps and heaters.

Set-Up

Accessing and configuring various analyzer parameters.

The Password Menu

Setting up password protection for analyzer menus.

Diagnostics

Testing various analyzer functions, sensor temperature, and calibration.

Theory Of Operation

The Sensor

Explanation of the coulometric principle used by the oxygen sensor.

The STAB-EL Electrolyte System (Optional)

Details on the STAB-EL system for handling acid gases.

The Gas Scale Factor

How the gas scale factor corrects readings based on background gas diffusion rates.

Effects Of Gas Sample Flow Rate On Sensor Performance

Impact of sample flow rate variations on sensor output and accuracy.

Pressure Effects On Sensor Performance

How changes in sensor pressure can affect the output signal.

Temperature Effects On Sensor Performance

Impact of sensor temperature variations on output and accuracy.

Service

Maintenance

General maintenance recommendations for analyzers under normal operating conditions.

Troubleshooting

Comprehensive guide to diagnosing and resolving common analyzer issues.

Shipping

Instructions for safely shipping the analyzer to prevent damage.

Safety

General Warnings

Crucial safety information regarding electrical hazards, operation, and handling.

Electrolyte Material Safety Data Sheet (MSDS)

Detailed safety data sheet for the electrolyte solution, including hazards and first aid.

Specifications

ACCURACY

Key performance metrics including accuracy, response time, and sensitivity.

RESOLUTION

Table detailing resolution for various ranges and scales.

ELECTRICAL, ALARMS & DISPLAY

Specifications for electronics, display, alarms, and output signals.

CONSTRUCTION

Physical specifications including weight, dimensions, and gas sample conditions.

GAS COMPATIBILITY

Information on gas compatibility for standard and STAB-EL sensors.

Warranty

Appendix A - Replaceable Spare Parts List

Printed Circuit Boards

List of available printed circuit boards for replacement.

Cable Harnesses And Connectors

List of spare cable harnesses and connectors.

Optional Electrical / Electronic Assemblies

List of optional electronic modules such as interface modules and pumps.

Hardware / Plumbing Items

List of spare hardware and plumbing components for the analyzer.

Miscellaneous / Service Aids

List of miscellaneous items like electrolyte, filters, and fuses.