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EPA04 MBE 4000
Detroit Diesel EPA04 MBE 4000 User Manual
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2
Table of Contents
Default Chapter
4
Table of Contents
4
Caution Summary
10
Engine Operation
10
Preventive Maintenance
11
Electrical System
13
Cooling System
15
Air Intake System
15
Fuel System
16
Compressed Air
18
Lubricating Oil and Filters
18
Identification
19
Personnel Requirements
20
Engine Conversions and Modifications
20
General View of the Mbe 4000 Engine
20
Engine Type Plate
23
Details on the Plate
23
Engine Features
24
Exhaust Brake/Constant-Throttle Valves
25
Turbo Brake, Optional
26
Exhaust Gas Recirculation
26
Electronic Engine Control System
27
Ddec-Ecu - Engine-Resident Control Unit
28
Vehicle Control Unit
29
Sensor Locations
29
Operation
31
Before Starting the Engine
31
Checking the Batteries
31
Checking the Oil Level
32
Checking the Coolant Level (Cold Check)
33
Adding Fuel
33
Priming the Fuel System
33
Starting the Engine
34
Checking the Coolant Level (Hot Check)
34
Starting an Engine that Has Not Been Run for Along Time
35
Monitoring Engine Operation
36
Battery Charge
36
Oil Pressure
36
Excessive Idling
37
Changing the Idle Speed
37
Shutting down the Engine
37
Shutting down after High Load Operation
37
Emergency Running Mode
38
Stop Engine Override Option
38
Cold Weather Operation
39
Winter Fronts
39
Cleaning and Storage
40
Cleaning the Engine
40
High-Pressure Cleaning Equipment
40
Cleaning the Cooling System
40
Degreasing
41
Storage
42
Troubleshooting
43
Emergency Starting
43
Troubleshooting the Electronic Engine Control System
43
General Troubleshooting
44
Service Products
57
Diesel Fuels
57
Flow Improvers
57
Kerosene
57
Engine Oils
58
Synthetic Oils
58
Coolant
59
Fully-Formulated Antifreeze
59
Water
59
Coolant Specifications
60
Coolant Concentration
60
Supplemental Coolant Additives for Fully Formulated Coolant
61
Dropout
61
Non-Approved Coolants
61
Recycled Antifreeze
62
Corrosion Inhibitors
62
Disposal
63
Cold Weather Products
63
Winter-Grade Diesel Fuel
63
Low-Viscosity Engine Oil
64
Winter Coolant Antifreeze Protection
64
Batteries
64
Technical Data
65
Engine Data
66
Testing and Adjusting Values
67
Maintenance
69
Scheduled Intervals
69
Maintenance Schedule Types
69
Severe Service
69
Short-Haul
70
Long-Haul
70
Maintenance Schedule and Interval Operations
70
Maintenance Intervals
70
Maintenance Operation Sets
70
Schedule Use
71
Maintenance Tables
72
Required Maintenance Operations
78
Engine Inspecting
78
Valve Lash Checking and Adjusting
78
Gaining Access to the Valves
78
Choosing a Method
79
Method One
80
Method Two
81
Adjusting Valve Lash
82
Restoring the Vehicle to Operating Condition
82
Cleaning
83
Fuel Pro® 382 Fuel/Water Separator Element Replacement
84
Main Fuel Filter Element Changing
85
Engine Oil and Filter Changing
86
Optional Oil Centrifuge
89
Coolant Concentration and Inhibitor Level Checking
90
Coolant Inhibitor Test Intervals
91
Inhibitor Level Checking
93
Coolant Flushing and Changing
94
Cooling System Inspecting
95
Rear Engine Power Take-Off (Repto)
96
Repto Torsional Damper Inspection
96
Repto Torsional Damper Cleaning
96
Customer Assistance
98
Working with DDC Service Outlets
102
Step One
102
Step Two
102
Step Three
103
Enginesusedinon-Highwayvehicleapplications
104
Limited Warranty on New Detroit Diesel Mbe 4000 Engines Used in On-Highway Vehicle Applications
104
Terms of Coverage
104
Uses
104
Defects
104
Repairs
104
Warranty Period
104
Like Replacement Engine
105
Service Supplies
105
Engine Removal and Reinstallation
105
This Warranty Does Not Cover
106
Repairs Due to Accidents, Misuse, Storage Damage, Negligence or Certain Modifications
106
Fuel Injection System after 100,000 Miles/160
106
Kilometers
106
Maintenance
106
Incidental or Consequential Damages
106
Other Limitations
106
Limited Warranty on New Detroit Diesel Mbe 4000 Engines Used in Fire Truck or Crash Vehicle Applications
108
Terms of Coverage
108
Uses
108
Defects
108
Repairs
108
Warranty Period
108
Like Replacement Engine
109
Service Supplies
109
Engine Removal and Reinstallation
109
This Warranty Does Not Cover
109
Repairs Due to Accidents, Misuse, Storage Damage, Negligence or Certain Modifications
109
Fuel Injection System after 100,000 Miles/160
109
Kilometers
109
Maintenance
110
Incidental or Consequential Damages
110
Other Limitations
110
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Detroit Diesel EPA04 MBE 4000 Specifications
General
Brand
Detroit Diesel
Model
EPA04 MBE 4000
Category
Industrial Equipment
Language
English
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General
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