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DETROIT Gen 5 DD Series User Manual

DETROIT Gen 5 DD Series
84 pages
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DDC-SVC-MAN-0217
Gen 5 DD Platform Operators
Manual
Specifications are subject to change without notice. Detroit Diesel
Corporation is registered to ISO 9001:2001.
Copyright © Detroit Diesel Corporation. All rights reserved. Detroit
Diesel Corporation is a Daimler company.
Printed in U.S.A.

Table of Contents

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DETROIT Gen 5 DD Series Specifications

General IconGeneral
Engine TypeDiesel
Fuel TypeDiesel
TurbochargedYes
Emission ComplianceEPA 2017, GHG17
Engine ModelDD13, DD15, DD16
Displacement15.6L (DD16)
Torque1650-2050 lb-ft (DD16)
Fuel SystemCommon Rail
AftertreatmentSCR, DPF
Coolant CapacityVaries by model
Cylinders6
SeriesDD Series
Oil Capacity46-48 quarts (DD13), 46-48 quarts (DD15), 46-48 quarts (DD16)

Summary

California Proposition 65 Warning and Engine Idle Notice

Forward

Introduction

Manual covers basic info on engine components, operation, DDEC, systems, indicators, maintenance, procedures.

Non-Genuine and Rebuilt Component Quality Alert

Cautions against using non-genuine or improperly rebuilt parts to maintain compliance and performance.

To the Operator

Warranty

Warranty information is in a separate booklet available from service outlets.

Caution Summary

Engine Components

DD13 Engine Components

Shows and lists major components of the DD13 engine.

DD15 Engine Components

Shows and lists major components of the DD15 engine.

Engine Model and Serial Number Designation

Explains engine model and serial number format and location.

Engine Operation

First Time Engine Operation

Procedures for preparing and starting a new or overhauled engine.

Engine Start and Routine Operation

Detailed steps for starting the engine and pre-trip checks.

Idling the Engine

Discusses the effects of idling and recommended idling practices.

Vehicle Emergency Operation

Emergency Running Mode

How the DDEC system responds to faults to allow safe movement.

Emergency Jump Starting

Procedures and precautions for jump starting the engine.

Detroit Diesel Electronic Controls System

Detroit Diesel Electronic Control System Operation

Overview of the DDEC software, voltage requirements, and control modules.

Detroit Diesel Electronic Control System Features

Lists features like Cruise Control, Data Recording, DDEC Protection, Engine Brake, Idle Shutdown.

Common Powertrain Controller

Location and function of the Common Powertrain Controller (CPC).

Engine Systems

Aftertreatment System

Reduces emission levels in engine exhaust using GATS 2.0.

Air System

Describes air intake, compression, cooling, and delivery to cylinders.

Cooling System

Explains the radiator/thermo-modulated fan cooling system and coolant.

Fuel System

Details the Amplified Common Rail System (ACRS) and fuel requirements.

Instrument Panel Indicators

Preventive Maintenance Intervals

Scheduled Maintenance Intervals

Guidance on determining and performing maintenance schedules based on vehicle use.

Preventive Maintenance Tables

Introduces maintenance interval tables for different service types.

Routine Preventive Maintenance

Inspection of the Aftertreatment System

Inspect ATS for damage, restrictions, leaks, and fluid leaks.

Inspection of the Cooling System

Inspect coolant system, check for leaks, and check coolant level.

Inspection of the Fuel System

Inspect fuel lines, connections, and tanks for leaks and sediment.

Checking the Lubricating Oil Level

Daily inspection procedure for engine oil level.

How to Procedures

How to Perform a Parked Regeneration

Steps to perform a parked regeneration of the Diesel Particulate Filter (DPF).

How to Check the Coolant Level

Procedures for checking coolant level (cold and hot checks).

How to Select Lubricating Oil

Recommendations for selecting engine lubricating oils.

How to Restart an Engine Out of Fuel

How to Operate the Cruise Control and Fast Idle

How to Operate the Cruise Control

Steps to set and operate the cruise control.

How to Operate the Engine Brakes

Engine Brake Operation

Proper procedures for activating and using the engine brake system.

Operating Down a Long, Steep Grade

Extra caution for operating engine brakes on steep grades.

Customer Assistance

Availability of Detroit™ Service Outlets

Information on the network of Detroit™ service outlets.

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