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Deye BOS-G Series User Manual

Deye BOS-G Series
50 pages
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Installation and Operation Instructions
LITHIUM STORAGE SYSTEM
BOS-G
VersionV1.3
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Deye BOS-G Series Specifications

General IconGeneral
SeriesBOS-G Series
CategoryStorage
Nominal Voltage51.2V
Operating Voltage Range44.8V - 57.6V
Capacity100Ah
Nominal Energy5.12kWh
Usable Capacity100Ah
Usable Energy5.12kWh
Operating Temperature-10°C to 50°C
IP RatingIP20
Warranty10 years
Battery TypeLFP (Lithium Iron Phosphate)
Cycle Life6000 cycles at 80% DOD
CommunicationRS485, CAN
CertificationCE, UN38.3

Summary

Important Information and Scope

Manual Scope and Applicability

Manual applies to modular battery energy storage system and its installation.

BOS-G Product Overview

Details BOS-G models, system energy, rated power, and composition.

Meaning of Symbols

Manual Warning Symbols

Explains danger, warning, and attention symbols used in the manual.

Equipment Safety Symbols

Details symbols on equipment for chemical burns and explosion risks.

Equipment Safety Warnings

Additional Equipment Warnings

Covers hot surface, no fire, no object insertion, and safety goggles warnings.

General Safety Information

General Safety Guidelines

Provides essential safety guidelines for operating the BOS-G system.

Disclaimer

Manufacturer Liability Limitations

States liability limitations for personal injury, property loss, or product damage.

Installation Environment Requirements

Environment Requirements

Specifies temperature, humidity, altitude, and fireproof room requirements.

Quality Certificate Information

Certificate Download Information

Information on where to download the quality certificate.

Installation Personnel Requirements

Installer Qualifications

Defines required training and knowledge for installation technicians.

Safety Rules and Information

Safety Rules

Lists critical rules to follow when working with live parts of the system.

Safety Information

Provides safety precautions against electric shock and short circuits.

Safety Precautions and Warnings

Prohibited Installation Environments

Prohibits installation in explosive or high-humidity areas and outlines startup/shutdown safety.

Improper Use and Handling Dangers

Warns about dangers of death or injury from improper use or handling.

Transport to End Customers

Shipping Provisions

Covers regulations and provisions for shipping lithium-ion products.

Transportation Safety Warnings

Details warnings for vehicle transport, tilting, and handling of battery racks.

Transport and Handling Procedures

Transport and Handling Procedures

Emphasizes careful handling, packaging checks, and PPE for safe transport.

Storage Positions

Battery Module Storage Positions

Specifies permissible and impermissible positions for storing packaged battery modules.

Storage Positions (Continued)

Upright Transport Requirement

Battery modules must be transported in an upright position due to top-heavy design.

Installation Precautions

General Installation Precautions

General precautions before starting the installation process for the system.

BOS-G Product Description

Product Features and Modularity

Overview of the BOS-G system's features, capabilities, and modular design.

Technical Data

Key Technical Specifications

Lists key technical specifications including energy, power, chemistry, and operating parameters.

Preparation for Installation

Tools Required

Lists all necessary tools required to perform the installation of the system.

Auxiliary Tools and Materials

Lists auxiliary tools and materials needed for assembly and installation.

Rack Description

3U-HRack Parts Description

Identifies and describes the individual parts of the 3U-HRack system.

Rack Installation Procedure

Rack Assembly Procedure

Step-by-step instructions for assembling the rack frame using provided components.

Battery Module Description

Module Ports and Connections

Identifies the ports and connections on the BOS-G battery module.

High-Voltage Control Box Description

Control Box Components and Indicators

Identifies the ports, switches, and indicators on the control box.

High-Voltage Control Box Details

Control Box Interface Details

Details the function of each port and indicator on the high-voltage control box.

Battery Module in Rack Description

Rack Module Placement

Illustrates the placement of battery modules and the high-voltage control box within the rack.

Battery Module in Rack Details

Rack Module Placement Details

Illustrates the placement of battery modules and the high-voltage control box within the rack.

PCS Communication Interface Definition

Defines the communication interfaces between the PCS and the battery system.

Battery Module Installation

Module Installation to Rack

Provides instructions for installing the battery modules into the rack.

Battery Module Installation (Continued)

Module Installation to Rack (Continued)

Provides instructions for installing the battery modules into the rack.

PCS Communication Interface Definition (Continued)

Defines the communication interfaces between the PCS and the battery system.

Battery Module Installation (Continued)

Grounding and Safety Precautions

Emphasizes grounding importance and safety steps before battery installation.

Battery Handling and Installation Cautions

Warns about battery weight and provides installation cautions.

Battery Module Installation (Continued)

Battery Module Installation Sequence

Visual guide showing the correct sequence for inserting battery modules into the rack.

Cable Connection

Grounding Cable Connection

Details the procedure for connecting the grounding harness and cables.

Battery Installation Cable Description

Module Interconnect Cable Details

Describes power and communication cables connecting battery modules and control box.

Battery Cluster to Inverter Connection

Australian Market Connection Requirement

Specific overcurrent protection requirement for the Australian market.

Battery Cluster to Inverter Connection (Continued)

Single Cluster to Inverter Wiring Diagram

Diagram illustrating the wiring of a single battery cluster to the inverter.

Battery Cluster to Inverter Connection (Continued)

Two Clusters to Inverter Wiring Diagram

Diagram illustrating the wiring of two battery clusters to the inverter.

Battery Cluster to Inverter Connection (Continued)

Three Clusters to Inverter Wiring Diagram

Diagram illustrating the wiring of three battery clusters to the inverter.

System Startup and Shutdown

System Startup Procedure

Step-by-step instructions for safely starting the BOS-G system.

System Shutdown Procedure

Step-by-step instructions for safely shutting down the BOS-G system.

Procedure for Configuring Battery Packs

Initial Configuration Steps

Procedure for initial system configuration after installation.

Procedure for Configuring Battery Packs (Continued)

Entering Maintenance Password

Steps to access the system maintenance interface via password entry.

Configuring BMU Number

Procedure to set the number of battery management units (BMUs) in the system.

External 12V Power Supply for Control Box

External 12V Supply Information

Information regarding the use of an external 12V power supply for the control box.

BOS-G User Interface

Main Interface Screen

Description of the default interface displayed upon system power-on.

User Interface Details

Basic Parameter Display

Explains icons for Wi-Fi, system maintenance, voltage, current, SOC, and total energy.

Fault Indication on Screen

Details how faults like overvoltage, undervoltage, and overtemperature are displayed.

Fault Viewing Interface

Accessing Detailed Fault Information

Guides on how to view specific fault details after initial indication.

Maintenance Interface

Maintenance Safety Precautions

Safety steps required before accessing the maintenance interface.

BOS-G Fault Description

Charge and Discharge Faults

Lists faults related to overcurrent, overtemperature, and undervoltage during charge/discharge.

BOS-G Fault Description (Continued)

Temperature and Voltage Faults

Lists faults related to temperature limits, voltage anomalies, and insulation.

BOS-G Fault Description (Continued)

Communication and Other Faults

Lists faults concerning communication failures, BMU issues, and other system errors.

Summary of Fault Types

Fault Summary Across Monitors

Summarizes fault types as they appear on the screen and HVESS-Monitor.

Summary of Fault Types (Continued)

Fault Summary Across Monitors (Continued)

Summarizes fault types as they appear on the screen and HVESS-Monitor.

Summary of Fault Types (Continued)

Fault Summary Across Monitors (Continued)

Summarizes fault types as they appear on the screen and HVESS-Monitor.

Maintenance and Upgrade

Decommissioning Warning for Maintenance

Warns about potential damage from improper decommissioning before maintenance.

Maintenance and Upgrade (Continued)

Routine BOS-G Maintenance

Details annual inspection and maintenance tasks for the BOS-G system.

Electrical Connection Tightening

Specifies tightening torques for electrical connections during maintenance.

USB Upgrade Step

Firmware Upgrade Process

Step-by-step guide for upgrading system firmware using a USB drive.

Battery Module Storage

Optimal Storage Conditions

Specifies conditions for storing battery modules to ensure service life.

Battery Module Storage (Continued)

Long-Term Storage Precautions

Instructions to minimize self-discharge and protect batteries during long storage.

Disposal

Waste Battery Disposal Regulations

Provides information and regulations for the proper disposal of battery modules.

Appendix: Circuit Diagrams

On-Grid System with 12V Supply Diagram

Electrical diagram for an on-grid system incorporating a 12V supply.

System Circuit Diagram

Overall System Wiring Diagram

Illustrates the complete system wiring, showing connections between modules and inverter.

Legal Notice

Document Legal Statement and Revision

Contains legal statements, revision history, and manufacturer details for the manual.

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