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Dhollandia DH-RP.06 User Manual

Dhollandia DH-RP.06
50 pages
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use-DHR-CE EN-2019-A-01-rev0 28/03/2019
Manufacturer:
DHOLLANDIA N.V. Zoomstraat 9 9160 LOKEREN (Belgium)
Tel : +32 (0)9 349 06 92 Fax : +32 (0)9 349 09 77
e-mail : info@dhollandia.be
website : www.dhollandia.com
DH-R* fold away tail lifts
OPERATION MANUAL
Read the manual in its entirety before operating the liftgate
Keep this manual in the vehicle cab, as reference for the driver and liftgate operator
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Dhollandia DH-RP.06 Specifications

General IconGeneral
BrandDhollandia
ModelDH-RP.06
CategoryAutomobile Accessories
LanguageEnglish

Summary

1 UNDERSTANDING SAFETY AND WARNING SIGNS

DANGER Symbol

Indicates an imminently hazardous situation.

WARNING Symbol

Indicates a potentially hazardous situation.

CAUTION Symbol

Indicates a potentially hazardous situation.

NOTICE Symbol

Addresses practices not related to physical injury.

SAFETY INSTRUCTIONS Symbol

General instructions relative to safe work practices.

SAFETY ALERT SYMBOL

Alerts user to potential hazards.

General Safety Warning

Failure to follow instructions risks injury or death.

2 CONTACT INFORMATION AND DISCLAIMERS

Manual Version Notice

Confirm the most up-to-date manual version.

Manufacturer Disclaimers

DHOLLANDIA disclaims liability for various issues.

3 GENERAL INTRODUCTION

Introduction Warning

Improper use risks serious injury or death.

4 INTENDED USE

Intended Use Warning

Improper use risks serious injury or death.

5 IDENTIFICATION

Liftgate Identification Label

Shows label example with serial number.

6 DESCRIPTION AND TAIL LIFT TERMINOLOGY

General Description

Tail lifts are state-of-the-art, comply with CE regulations.

Lift frame

Mounted in fixed position under vehicle chassis.

Mounting plates

Used to mount the lift frame to the vehicle chassis.

Foldable platform

Carries load during loading/unloading.

Platform main section

Inboard section of foldable platform.

Flip-over point

Foldable, outboard section of platform.

Lift arms L+R

Actuated by hydraulic cylinders to lift/lower platform.

Lift cylinders L+R

Hydraulic cylinders used to lift/lower platform.

Parallel arms L+R

Parallel arms supporting the platform.

Hydraulic pump unit

Contains motor, oil tank, and control valves.

Toggle-switch control

Controls to lift/lower platform.

Bumper bar

Under run protection device.

Center point of maximum load

Point up to which capacity is valid.

Platform opener

Arm assisting platform deployment.

Extension plate

Heavy duty steel extension mounted to vehicle floor.

Side steps L + R

Steps to help driver climb into vehicle.

Dock bumpers

Rubber buffers to reduce impact damage.

Support channels

Steel channels welded to vehicle body.

Diagonal braces

Steel profiles linking side steps and dock bumpers.

6.2 SAFETY DEVICES

Electrical safety valves

Lock oil inside cylinders to secure platform.

Mechanical platform lock(s)

Optional locks to secure platform in travel position.

Pressure relief valve

Limits lift capacity and protects against overload.

Pressure compensated flow valves

Ensure platform lowers at safe speed.

Marking of center point of maximum load

Indicates point for maximum rated capacity.

2-hand exterior control box

Compulsory 2-hand operation for safety.

Tail lift on/off switch

Switches electrical power to tail lift on/off.

Fuses

Protect electrical circuits against short-circuits.

Toe & Foot Protection

Prevents crushing of toes/feet.

Foot controls

Optional controls to immobilize feet safely.

Cart stops

Prevents loads from rolling off the platform.

Deployed Platform Visibility

Ensures platform is visible from all sides.

Safety rails

For applications with risk of falling off platform.

Decals

Operation, load, and safety decals.

7 SAFETY INSTRUCTIONS FOR USING THE TAIL LIFT

Operator Training Requirement

Use restricted to skilled, trained operators.

General Safety Instructions

Use appropriate work clothes, avoid loose clothing.

Safe Parking and Stability

Park vehicle safely, apply parking brake, deploy stabilizers.

Loading Dock Visibility

Optional platform lights/flags for visibility.

Pre-Operation Checks

Check tail lift safety, inspect prior to use.

Working Area Safety

Keep visual control of working area, avoid pinch points.

Load Securing

Secure loads, use cart-stops.

Vehicle Movement Safety

Do not move vehicle with tail lift open.

Traffic Awareness

Be aware of vehicular traffic.

Common Sense Operation

Use common sense, understand manual.

7.3 DANGER ZONES, RISK OF CRUSH AND SHEAR INJURY

Impact Hazard

Impact by platform/moving parts causes injury/death.

Crushing Zone Awareness

Beware of crushing zones.

Pinch Point Hazard

Risk of pinching, crushing, shearing.

7.4 SAFE OPERATOR POSITION

Main External Control Position

Zone for safe operation of platform.

Auxiliary Control Position

Use with caution to avoid crushing/shearing.

Foot Control Position

Fix feet to platform, use with caution.

Handheld Control Conditions

Conditions for use with spiral cable.

Fixed Internal Control Use

Used inside vehicle body, not on platform.

Load Position Safety

Do not stand in front/behind load.

Riding Platform Stability

Maintain 3 points of contact when riding.

Safety Rail Recommendation

Recommends safety rails for falling prevention.

7.5 INSTRUCTIONS FOR WORKING AT LOADING DOCKS

Loading Dock Operation Warning

Improper use may cause damage or injury.

Loading Dock Durability

Comply with loading instructions for durability.

7.6 RECOMMENDED DAILY PRE-TRIP INSPECTION

Inspection Warning

Damaged/improperly serviced lifts pose risk.

Authorized Service Agents

Information on authorized service agents.

Daily Pre-Trip Checklist

Items to check before operation.

7.7 IMPORTANCE OF PREVENTATIVE MAINTENANCE

Maintenance Notice

Regular maintenance is essential.

Falling Platform Warning

Falling platform causes serious injury or death.

8 LOAD CHARTS AND CORRECT LOADING PROCEDURES

Load Chart Notice

Max capacity valid at center point, not entire surface.

Loading Warning

Overloading causes risk of injury/death.

Maximum Rated Capacity

Weight limit at center of gravity.

Overload Situation Warning

Avoid concealed overload situations.

Load Placement Warning

Lower load to prevent shifting.

Load Handling Warning

Do not drop loads or drive forklifts onto platform.

9 OPERATING INSTRUCTIONS - PRINCIPLES AND PROCEDURES

Platform Ride Types

Describes platform movement during lifting/lowering.

Half-Dip Ride

Platform tilts down/up progressively.

Wedge Platform

Level ride with automatic tilt at ground level.

Load Securing for Platform Ride

Secure loads, especially on half-dip ride.

9.2 AUTOMATIC TILT AT GROUND LEVEL

Platform tilts automatically at ground level.

Liftgate Without Tilt Cylinders

Platform tilts down/up progressively.

Liftgate With Tilt Cylinders

Platform tilts automatically at ground level.

Automatic Tilt Control Notice

Use auxiliary controls for LIFT/LOWER only.

3/4 Button Control Warning

Misuse of 3/4 button controls causes errors/injury.

9.3 REMARKS ON USE OF THE TILT CYLINDERS

Compensate for platform deflection.

Platform Deflection Warning

Platform deflection causes instability.

9.4 MAIN EXTERNAL CONTROL BOXES

Describes different control box models.

Control Box Overview

Describes different control box models.

Joystick Control Box Operation

Operation of joystick and rotary switches.

Arctic Control Box Operation

Operation of push buttons and safety switch.

Main Battery Disconnect Switch

Switches main power on/off.

Control Operation Diagrams

Shows function operation for controls.

Stabilizing Legs Control

Operation of stabilizing legs.

Other Control Box Types

Controls with 2-hand features.

9.5 MOST POPULAR AUXILIARY CONTROLS

Details popular auxiliary control options.

Auxiliary Control Safety

Use auxiliary controls from safe position.

2-Button Handheld Control

Handheld controls with spiral cable.

4-Button Foot Controls

Foot controls on platform.

Toggle-Switch Controls

Controls with toggle switches.

2-Button Foot Controls

Foot controls on platform.

9.6 SWITCHING THE MAIN POWER ON / OFF

Switching the tail lift's main power on or off.

Cabin Switch Operation

Switches power via cabin.

Main Battery Disconnect Operation

Switches power via external control box.

Combined Power Switch Notice

Combined system requires both switches ON.

9.7 OPERATION

Sequence of operations for the tail lift.

Deploying the Platform

Steps to deploy the platform.

Loading and Unloading Operation

Steps for loading and unloading.

Folding and Stowing Platform

Steps to fold and stow platform.

9.8 THE USE OF STABILIZING LEGS

Guidance on using stabilizing legs.

Mechanical Stabilizing Legs

Manually deployed/stowed legs.

Hydraulic Stabilizing Legs

Operated via external control box.

Stabilizing Legs Usage Notice

Use of stabilizing legs is mandatory on certain vehicles.

Stabilizing Leg Operation Details

Operation of mechanical/hydraulic legs.

9.9 THE USE OF CART STOPS

Ensuring loads are secured with cart stops.

Cart Stop Warning

Secure loads to prevent shifting or falling.

Cart Stop Model Overview

Discussion of popular cart stop models.

Manual Cart Stops (OAP100.M)

Manual cart stops operated by springs.

Automatic Cart Stops (OAP100.A)

Automatic cart stops operated by springs.

Vertical Cart Stops (OAP100.VA)

Vertical cart stops operated by springs.

10 DECALS

Decal Placement and Care

Affixing and replacing decals.

11 MEANING OF SAFETY AND WARNING SIGNS

Warning Signs Explained

Overview of warning symbols and their meaning.

Mandatory Action Signs Explained

Required actions to ensure safety.

Prohibition Signs Explained

Signs indicating prohibited actions.

Other Frequently Used Signs

Common symbols for operations and states.

12 END NOTE

End Note Notice

Summary video and instructions.

Preventative Maintenance Importance

Importance of regular preventative maintenance.

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