Diesel WARTSILA F 240 User Manual

Diesel WARTSILA F 240

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Manual

Table of Contents

default chapter5
- Table of Contents5
Chapter 0: General13
- Purpose13
- Documentation Overview14
- Manual Setup/Page Setup15
- Manual Setup15
- Page Setup15
- Description of the Engine17
- Crankshaft and Bedplate17
- Cylinder Block17
- Cylinder Liner17
- Piston with Connecting Rod17
- Cylinder Head17
- Camshaft and Valve Mechanism17
- Injection Equipment18
- Exhaust Manifold18
- Turbocharging and Charge Air Cooling18
- Definitions18
Chapter 1: Operation21
- General21
- Commissioning21
- Operation21
- During Operation21
Chapter 2: Background Information23
- General23
- Removal25
- Mounting26
- Last Check26
- Crank Degrees Nine Cylinder Engine27
- General27
- Reading Crank Position27
- Engine Tools28
- General28
- Tool 9612 F28
- Index of Symbols29
Chapter 3: Technical Data 3A Main Data31
- Combustion Sequence32
- Standard Valve Timing32
- Valve Clearance32
- Temperatures33
- Pressures33
- Pump Data33
- Tightening Torques34
- Cylinder Head34
- Cylinder Block34
- Fuel34
- Camshaft35
- Connecting Rod35
- Main Bearings35
- Crankshaft35
- Engine/Generator on Foundation35
- Assembly Tie Rods36
- Go Criteria38
- Piston (2--Parts Conf.)38
- Connecting Rod38
- Main Bearing (with Mounted Cylinder Block)38
- Axial Bearing38
- Camshaft39
- Camshaft Drive39
- Valves (Inlet and Exhaust)39
- Lubricating Oil Pump39
- General41
- Daily Check41
- Observation List43
- Inspection and Maintenance Procedures44
- Maintenance Interval/Effective Life44
- Inspection44
- Daily Maintenance45
- Weekly Maintenance46
- Hours Overhaul47
- 1500- -Hours Overhaul48
- 3000- -Hours Overhaul49
- 6000- -Hours Overhaul50
- 12000- -Hours Overhaul52
- Running- -In58
- Functional Test60
Chapter 5: Fuel System 5A Introduction61
- Description of Engine Parts61
- Fuel Feed Pump (1.1)61
- Fine Fuel Filter (1.2)61
- High Pressure Fuel Pumps (1.3)61
- Fuel Injector (1.5)62
- Pressure Regulating Valve (1.6)62
- Leak--Off Fuel (2.1, 2.2 and 2.3)62
- Fuel Requirements63
- Bunker Requirements63
- Engine Fuel Requirements63
- Fuel Filter Element64
- General64
- Removal64
- Fitting65
- Inspections, Moment of Injection66
- Training Tools66
- Fuel Control System67
- Verification of Moment of Injection68
- Checking Pre- -Lifting69
- Constant Pressure Valve70
- Tool70
- Tool a70
- Tool B70
- Testing70
- General Diagram71
- Lubricating Oil Pump (1.0)73
- Thermostatic Three--Way Valve (1.2)73
- Safety Overflow Valve (1.3)73
- Pressure Regulating Valve (1.6)73
Chapter 6: Lubricating Oil System 6A Introduction74
- Main Lubricating Oil Manifold (1.7)74
- Needle Valve (5.6)74
- Crankcase Venting (A)74
- Lubricating Oil Requirements75
- General75
- Engine Lubricating Oil75
- Testing Engine Lubricating Oil76
- No Go Criteria for Engine Lubricating Oil76
- Lubricating Oil Filter77
- General77
- Assembly78
- Centrifugal Filter79
- General79
- Disassembly79
- Replacement79
- Lubrication of Inlet Valve Seats81
- General81
- Checking81
- Barrier Oil System High Pressure Fuel Pumps82
- General82
- Checking the Barrier Oil System HP Fuel Pumps82
- Inspections83
- Lubricating Oil Overflow Valves83
- Lubricating Oil Thermostats84
- General84
- Inspection of the Thermostatic Wax Elements84
- General Diagram85
Chapter 7: Cooling Water System87
- Introduction87
- General87
- Description of Engine Parts HT- -Circuit87
- Cooling Water Pump (1.0)87
- Aeration Points (1.3)87
- Thermostatic 3--Way Valve (1.4)87
- Water Cooler (1.5)87
- Cooling Water Expansion Tank (1.7)87
- Emergency Cooling (E)87
- Description Engine Parts LT- -Circuit88
- Cooling Water Pump (2.0)88
- Charge Air Cooler (2.3)88
- Lube Oil Cooler (2.4) and Water Cooler (1.5)88
- Emergency Cooling LT--Circuit88
- Requirements89
- Checking of Cooling Water Quality91
- Cooling Water De- -Aeration92
- General92
- Checking and Inspection92
- Coolers93
- Air Cooler93
- Insufficient Cooling93
- Cooling Water Thermostats94
- Cooling Water Pump95
- Assembly95
- Inspection Cooling Water Space97
- General Diagram98
Chapter 8: Air Inlet and Exhaust System101
- Introduction101
- General101
- Description of Engine Parts101
- Inlet Air Filter (1.1)101
- Turbocharger (1.2)101
- Air Cooler (1.4)102
- Exhaust Manifold (2.1)102
- Combustion Air Requirements103
- Specification103
- Reference Conditions103
- Receiver Pressure and Exhaust Gas Temnperature103
- Charge Air Condensation104
- Checking Discharge Opening104
- Inspection Discharge104
- Turbocharger105
- General105
- Cleaning Compressor Side105
- Cleaning of the Air Filter106
- Exhaust Compensators107
- Necessary Tools107
- Fitting of the Compensator107
- General Diagram108
Chapter 9: Starting and Stopping System109
- Introduction109
- General109
- Description of Engine Parts109
- Starting Device (1.--)109
- Starting Procedure110
- Prior to Starting110
- Fuel System110
- Cooling Water System110
- Alarm System110
- Lubricating Oil System110
- Starting110
- Stopping110
- Starting Air Distributor111
- Replacing the Driver111
- Checking the Setting111
- Setting the Distributor Disc112
- General Diagram113
Chapter 10: Alarm and Safety System115
- Description115
- General115
- Speed Measuring System115
- Alarm and Protection Switches117
- Alarm and Protection Unit118
- Co- -Signaling Board119
- Testing the Settings120
- General120
- Diagram Rpm Measuring System123
- Diagram Alarm and Safety124
Chapter 11: Main Bearings127
- Necessary Tools127
- Tool a127
- Replacement131
Chapter 13: Cylinder Block 13A Internal Inspection133
- Crankshaft Space133
- Cooling Water Spaces133
- Checking135
Chapter 15: Cylinder Liner 15A Necessary Tools137
- Tool a137
- Inspection138
- Endoscope Inspection138
- Inspection Points138
- Removal139
- Tool a139
- Fitting140
Chapter 16: Piston and Connecting Rod141
- General Description141
- Piston141
- Connecting Rod141
- Necessary Tools142
- Tool a142
- Item 6142
- Item 7143
- Item 8143
- Tool B145
- Removal Big End Bearing147
- Tool a147
- Tool A+B147
- Fitting Big End Bearing149
- Tool a149
- Tool B149
- Removing151
- Tool a151
- Removal of Gudgeon Pin152
- Fitting of Gudgeon Pin153
- Removal of Piston Rings154
- Fitting of Piston Rings155
- Fitting Piston and Connecting Rod156
- Tool a156
- Tool a157
- Tool E163
- Removal164
- Fuel Injector164
- Checking166
- Connecting166
- Checking of the Opening Pressure166
- Checking Fuel Jet166
- Disassembly and Testing of Nozzle168
- Disassembly168
- Sliding Test168
- Inspection of Nozzle Holder168
- Assembly of Nozzle169
- Setting Opening Pressure170
- Refitting171
Chapter 18: Cylinder Head 18A Necessary Tools173
- Tool a176
- Removal176
- Fitting177
- Valves178
- Removal178
- Inspection178
- Fitting178
- Valve Springs179
- Removal179
- Tool B179
- Inspecting the Valve Springs179
- Adjustment of Valve Clearance181
- General181
- Adjustment Procedure181
- Cylinder Head Safety Valve183
- Inspection183
- Starting Air Valve184
- Removal184
- Fitting184
Chapter 19: Camshaft185
- Checking Valve Timing185
- Exhaust Valve185
- Inlet Valve186
Chapter 20: Governor187
- Governor Drive Inspection187
- Governor Adjustment188
- Compensation188
- Adjustment of the Governor after Overhaul188
- Speed Droop188
- Internal Cleaning189
Chapter 22: Vibration Damper 22A Sampling of Viscous Liquid191
- General191
- Liquid Sampling191
Chapter 23: Engine Alignment 23A Verification193
- General193
- Verification of Engine Alignment193
- Flexible Foundation Elements (if Fitted)194
- Verification in Height194
- Crankweb Deflection195
- Measurement196
- Evaluation196
- Axial Bearings196

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Diesel WARTSILA F 240 Specifications

General

Brand	Diesel
Model	WARTSILA F 240
Category	Engine
Language	English