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Dixon 44/968999538, 44/968999547, 44/968999611, 42/968999689, 42/968999713, 36/968999539, 36/968999609 User Manual

Dixon 44/968999538, 44/968999547, 44/968999611, 42/968999689, 42/968999713, 36/968999539, 36/968999609
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® ®
SPEEDZTR
Operator Manual
SPEEDZTR 44 / 968999538 SPEEDZTR 36 / 968999539
SPEEDZTR 44 / 968999547 SPEEDZTR 36 / 968999609
SPEEDZTR 44 / 968999611 SPEEDZTR 42 / 968999689
SPEEDZTR 42 / 968999713
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.

Table of Contents

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Dixon 44/968999538, 44/968999547, 44/968999611, 42/968999689, 42/968999713, 36/968999539, 36/968999609 Specifications

General IconGeneral
BrandDixon
Model44/968999538, 44/968999547, 44/968999611, 42/968999689, 42/968999713, 36/968999539, 36/968999609
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to Dixon ZTR Mower

General Information

Defines terms like left/right and forward/backward in relation to machine's driving direction.

Driving and Transport on Public Roads

Advises checking traffic regulations and using approved fastening equipment for transport.

Towing Guidelines

Warns against towing the machine or towing trailers to avoid damage and injury.

Operating Instructions

Specifies machine use for mowing grass on lawns and even ground, requiring judgment and safety.

Good Service Practices

Highlights Dixon's specialized retail stores for service and support, emphasizing retailer inspection.

Symbols and Decals Explained

Warning Symbol Identification

Symbol indicating a risk of personal injury or death if instructions are neglected.

Important Information Symbol

Symbol indicating a risk of material damage from misuse or misassembly.

Safety Instructions

General Operation Safety

Instructions for safe operation, including reading manual, keeping clear of moving parts, and adult supervision.

Warning: Cutting Machine Hazards

Highlights risks of amputation and thrown objects from the cutting machine.

Safe Machine Operation Practices

Covers operating in daylight, avoiding alcohol/drugs, watching for traffic, and proper loading/unloading.

Operator Age and Ability Considerations

Addresses older operators and the need to evaluate ability to operate safely.

Warning: Engine Exhaust and Chemicals

Warns about hazardous chemicals in engine exhaust, including carbon monoxide.

Personal Safety Equipment Requirements

Required PPE List

Lists essential personal protective equipment like glasses, gloves, ear protection, and footwear.

Slope Operation Safety

Safe Mowing on Slopes

Details procedures for mowing on slopes, including direction, speed, and terrain.

Slope Operation Safety Limits

Prohibits driving on slopes over 10 degrees or across any slopes.

Children Safety Precautions

Children Safety Rules

Emphasizes keeping children away from operating mower and supervising them.

Warning: No Passengers Allowed

Prohibits carrying passengers on the machine.

Safe Handling of Gasoline

Fueling Precautions

Covers safe practices for handling gasoline, including ignition sources and static electricity.

Warning: Hot Engine and Exhaust

Warns that engine and exhaust systems get hot and pose burn risk.

General Maintenance Safety

Maintenance Safety Precautions

Covers safe practices during maintenance, like stopping engine, using tools, and checking safety devices.

Warning: Protective Glasses for Maintenance

Mandates wearing protective glasses for maintenance work.

Warning: Engine Speed and Battery Handling

Warns against high engine speeds and hazards of battery acid and explosive gases.

Electrical Safety and Sparking Prevention

Bolt Tightness and Safety Equipment Integrity

Stresses proper bolt tightness and integrity of safety equipment.

Warning: Electrical Sparking Hazards

Warns about risks of sparking during battery work and how to avoid them.

Blade Handling and Fire Prevention

Blade Handling and Brake Checks

Covers safe handling of sharp blades and regular parking brake checks.

Fire Risk Reduction and Cleaning

Advises reducing fire risk by cleaning debris and avoiding spraying water on engine/electrical parts.

Transport Safety Procedures

Loading and Securing the Machine

Details safe practices for loading, securing, and transporting the machine on vehicles.

Warning: Hydraulic Oil Pressure Hazard

Warns about high-pressure hydraulic oil penetrating skin, causing serious injury.

Important Information: Transport Security

Stresses that the parking brake alone is insufficient for transport security.

Roll Over Protection System (ROPS)

ROPS Usage and Limitations

Explains ROPS is an accessory, not for lifting/towing, and must be replaced if damaged.

Warning: ROPS Integrity and Replacement

Warns ROPS capabilities are impaired if damaged or altered, requiring replacement.

Warning: Engine Spark Arrester Requirement

Notes engine requires spark arrester for unimproved lands and its maintenance.

Machine Controls Overview

Motion Control Levers Operation

Steering and Speed Control

Explains how motion control levers adjust speed and direction, including zero turns.

Warning: Rapid Turning Capability

Warns that the machine can turn very rapidly if one control moves much further than the other.

Tracking Adjustment Procedure

Tracking Alignment

Advises checking tire pressure for straight tracking and contacting dealer if issues persist.

Seat and Transmission Controls

Seat Position Adjustment

Describes how to adjust the seat lengthways for operator comfort.

Unlocking Transmission for Manual Transport

Explains how to engage bypass linkages for pushing or towing the mower.

Important Information: Towing Limits

Specifies limits for pulling the tractor and when to trailer it.

Fuel Tank Operation and Safety

Fuel Capacity and Type Requirements

States tank capacity and recommended unleaded gasoline type, prohibiting methanol fuel.

Warning: Flammable Gasoline Handling

Warns about gasoline's flammability and the need for outdoor fueling.

Warning: Overfilling and Spills

Advises against overfilling fuel tank and handling spills near open flames.

Warning: Hot Engine and Exhaust Systems

Reiterates burn risk from hot engine and exhaust systems.

Important Information: Alcohol Fuels and Storage

Discusses issues with alcohol-blended fuels and recommendations for storage.

Ignition, Choke, and Throttle Controls

Ignition Switch Function

Explains the ignition key's function for starting and stopping the engine.

Important Information: Starter Usage Limits

Advises against running the starter for more than five seconds at a time.

Choke Control for Cold Starts

Describes the choke's function for cold starts and options for its operation.

Throttle Control for Engine Speed

Explains how throttle control regulates engine speed and blade rotation.

Mowing Throttle Recommendation

Recommends using full throttle when mowing for performance and battery charging.

Blade Switch and Parking Brake

Engaging the Mower Deck with Blade Switch

Details how to engage and disengage the mower deck blades using the switch.

Circuit Breaker for Electrical Protection

Explains the circuit breaker's role in protecting the electrical system and how to reset it.

Parking Brake Operation and Use

Describes the parking brake's location, function, and limitations.

Important Information: Parking Brake Usage

Emphasizes setting the parking brake before dismounting and releasing it before moving.

Mower Deck Cut Height Adjustment

Adjusting Cutting Height Procedure

Explains how the lift lever pedal controls deck height and the adjustment range.

Important Information: Transport Height

Advises using the high position for transport.

Important Information: Tire Pressure for Even Cutting

Highlights the importance of equal tire pressure for even cutting height.

Operation of the ZTR Mower

Operator Training and Familiarization

Suggests familiarizing with controls on a hard surface before operating on turf.

Important Information: Reverse Control Behavior

Warns that control levers return to neutral in reverse, possibly stopping the mower.

Steering and Maneuvering

Explains how control levers affect forward, backward, and turning movements.

Zero Turn Maneuver Technique

Explains how to perform a zero turn by alternating lever positions.

Before Starting the Engine

Pre-Start Checks and Conditions

Lists checks like reading safety instructions, daily maintenance, fuel level, and seat adjustment.

Engine Start Procedure

Provides a step-by-step procedure for starting the engine.

Engine Starting Steps

Setting Steering Controls to Neutral

Instructs to move steering controls outward to the locked neutral position.

Setting Throttle and Choke for Starting

Details setting throttle to middle position and using choke for cold starts.

Turning Ignition Key to Start

Instructs to turn the ignition key to the start position.

Post-Start Engine Procedures

Returning Ignition Key to Run Position

Advises releasing ignition key to run position immediately after engine starts.

Important Information: Starter Usage Limits

Reiterates starter usage limits.

Setting Engine Speed and Warm-up

Instructs on setting engine speed with throttle and warming up the engine.

Warning: Engine Exhaust Hazards

Repeats warning about hazardous engine exhaust.

Weak Battery and Jumper Cable Procedures

Battery Warning and Electrical System

Warns about battery hazards and notes the 12-volt negative grounded system.

Emergency Starting Procedure with Jumper Cables

Provides step-by-step instructions for connecting jumper cables for emergency starting.

Running the Mower

Releasing Parking Brake

Instructs to release the parking brake by moving the lever downward.

Neutral Position and Cutting Height Selection

Covers moving steering controls to neutral and selecting cutting height.

Warning: Engaging Blade Switch Safety

Advises ensuring no one is near when engaging the blade switch.

Engaging the Mower Deck

Details how to engage the mower deck by pulling the blade switch.

Variable Speed and Direction Control

Explains how steering controls provide variable speed and direction.

Operating on Hills Safely

Slope Operation Safety Guidelines

Refers to Safety Instructions for slope operation, advising slow speed and avoiding stops.

Warning: Slope Operation Safety Limits

Reiterates prohibition on driving on slopes over 10 degrees or across slopes.

Restarting Movement on Hills

Describes how to restart movement after stopping on a hill.

Important Information: Control Lever Return

Warns that control levers returning to neutral can cause sudden stops.

Mowing Tips for Best Results

Obstacle Avoidance and Cutting Height

Advises flagging objects and starting with a high cutting height, adjusting as needed.

Warning: Thrown Objects Hazard

Warns to clear lawn of objects that can be thrown by blades.

Cutting Performance Optimization

Suggests high engine speed and low rider speed for best cutting results.

Lawn Appearance Tips

Recommends frequent mowing for a finer lawn and better clipping distribution.

Avoid Mowing Wet Lawns

Explains why mowing wet lawns results in poorer quality.

Deck Cleaning After Use

Instructs to hose the mower deck underside after each use.

Stopping the Engine Procedure

Engine Idle and Shutdown

Advises idling the engine before stopping and avoiding prolonged idling.

Disengaging Mower Deck

Instructs to disengage the mower deck by depressing the blade switch.

Parking and Throttle Settings for Shutdown

Details raising deck, activating parking brake, and setting throttle to minimum.

Important Information: Battery Discharge Warning

Warns that leaving the ignition switch on will discharge the battery.

Manual Transport Procedures

Warning: Adjustments During Transport

Lists conditions required before making adjustments: engine stopped, key removed, brake activated.

Unlocking Transmission for Manual Transport

Explains how to engage bypass linkages for pushing or pulling the mower.

Maintenance Schedule Overview

Daily Maintenance Checks

Lists daily checks: parking brake, engine oil, safety system, leakages, cooling air intake, deck, hardware.

Weekly Maintenance Checks

Lists weekly checks: under mower deck, unusual sounds, damage, engine cleaning, belts, tire pressure, battery.

Interval Maintenance Tasks (25-300 hours)

Details maintenance tasks at 25, 50, 100, 200, and 300-hour intervals.

Warning: Pre-Service Checklist

Lists critical safety steps before performing any service or adjustment.

Battery Maintenance and Replacement

Battery Maintenance Guidelines

Covers keeping battery clean, bolts tight, and periodic charging.

Cleaning Battery and Terminals

Provides steps for cleaning battery terminals to prevent power loss.

Battery Replacement Procedure

Details the procedure for safely removing and installing a new battery.

Warning: Battery Handling Hazards

Warns about battery hazards like shorting terminals, sparks, and positive terminal connection first.

Ignition System and Safety System Checks

Spark Plug Maintenance Procedure

Explains how to remove, check, clean, gap, and install the spark plug.

Important Information: Spark Plug Installation

Warns about fitting wrong plug, improper tightening, and thread damage.

Safety System Checks and Testing

Describes how to test safety interlocks for starting and operator presence.

Engine Cooling Air Intake and Cable Adjustments

Air Intake Cleaning for Engine Cooling

Advises checking and cleaning the engine's cooling air intake to prevent overheating.

Throttle Cable Adjustment Procedure

Explains how to adjust the throttle cable for proper engine response.

Choke Cable Adjustment Procedure

Details how to adjust the choke cable for easier starting and to prevent black smoke.

Air Filter Maintenance

Air Filter Cleaning and Replacement

Covers removing, cleaning the pre-filter, and replacing the paper filter.

Warning: Hot Engine and Exhaust Systems

Reiterates burn risk from hot engine and exhaust systems.

Fuel Filter and Fuel Pump Air Filter

Important Information: Air Filter Cleaning

Prohibits using compressed air or oil on the paper air filter.

Fuel Filter Replacement Procedure

Provides steps for replacing the line-mounted fuel filter.

Fuel Pump Air Filter Cleaning

Explains how to check and clean the fuel pump's air filter.

Tire Pressure and Parking Brake Checks

Tire Pressure Specification

States the correct tire pressure for all four tires.

Parking Brake System Checks

Covers visual checks and static test for the parking brake functionality.

Warning: Faulty Brake Adjustment Hazard

Warns that faulty brake adjustment can cause accidents.

V-Belts Maintenance

Deck Belt Inspection and Tensioning

Details inspection of the deck belt for damage and how to adjust belt tension.

Deck Belt Removal and Installation

Removing the Deck Belt Procedure

Step-by-step guide on how to remove the deck belt.

Installing the Deck Belt Procedure

Step-by-step guide on how to install the deck belt, including routing and tensioning.

Pump Belt Replacement

Replacing EZT (E-Series Zeroturn Transaxle) Belt

Instructions for replacing the pump belt, including removal and installation.

Note: EZT Fan Blades Caution

Caution to avoid damaging EZT fan blades during belt work.

Blade Maintenance and Replacement

Blade Condition and Sharpening

Emphasizes importance of sharp, undamaged blades and professional sharpening.

Warning: Blade Handling Safety

Warns about sharp blades and the need for protective gloves or cloths.

Blade Replacement Procedure

Details how to replace a blade, including torque specifications.

Important Information: Blade Bolt Specifications

Notes special heat-treated blade bolt and not to use lower-grade hardware.

Mower Deck Adjustments

Warning: Pre-Service Checklist for Deck

Lists critical safety steps before performing any mower deck service or adjustment.

Importance of Mower Deck Adjustment

Advises checking tire pressure before adjusting the mower deck.

Warning: Blade Sharpness Hazard

Reiterates the sharpness of blades and the need for protection.

Leveling the Mower Deck

Side-to-Side Deck Adjustment

Explains how to adjust the deck for level side-to-side measurements.

Front-to-Back Deck Adjustment

Details how to adjust the deck for proper front-to-back pitch for optimal cutting.

Caster Wheels, Hardware, and Cleaning

Caster Wheel Checks and Adjustment

Describes checking caster wheels for free rotation and adjusting caster bolt.

Important Information: Tire Fill Material Warning

Warns against using tire liners or foam fill material.

Daily Hardware Inspection

Advises daily inspection for loose or missing hardware.

Machine Cleaning Procedures

Recommends regular cleaning, especially under the deck, and using compressed air.

Protective Glasses for Cleaning Safety

Advises using protective glasses when cleaning.

Tracking Adjustment and Anti-scalp Rollers

Adjusting Rear Tire Pressure for Tracking

Provides steps to adjust rear tire pressure to correct tracking issues.

Important Information: Tire Pressure Limit

Warns not to exceed maximum recommended tire pressure.

Anti-scalp Roller Adjustment Procedure

Explains how to adjust anti-scalp rollers for proper deck height and terrain.

Important Information: Roller Usage Warning

Warns against using anti-scalp rollers as gauge wheels.

EZT Transaxle Purging Procedure

Hydrostatic System Purging

Details the procedure for purging air from the hydrostatic system.

Lubrication Schedule and Practices

Maintenance Intervals for Lubrication

Provides a schedule for lubrication tasks based on time intervals (daily, weekly, hours).

General Lubrication Guidelines

Offers general tips for lubrication, including using proper grease and oil, and avoiding belts.

Lubricating Cables and Components

Cable Lubrication Procedure

Explains how to lubricate cables and what to do if a cable binds.

Front Wheel Mount Lubrication

Details lubricating the front wheel mounts with grease.

Front Wheel Bearings Lubrication

Describes lubricating the front wheel bearings.

Deck Spindle Lubrication

Explains how to lubricate the deck spindle.

Important Information: Lubricant Use

Advises minimal lubrication and avoiding contact with belts.

Deck Outer Spindle and Engine Oil

Deck Outer Spindle Lubrication

Details lubricating the deck outer spindle.

Changing the Engine Oil Procedure

Provides instructions for changing the engine oil at specified intervals.

Warning: Hot Engine Oil Hazard

Warns that engine oil can be very hot when drained.

Important Information: Engine Oil Disposal

Emphasizes proper disposal of used engine oil.

Engine Oil Level and Oil Filter

Checking Engine Oil Level Procedure

Explains how to check the engine oil level using the dipstick.

Oil Filter Replacement Procedure

Details the procedure for removing and replacing the oil filter.

Troubleshooting Common Engine Issues

Engine Will Not Start Causes

Lists potential causes for the engine failing to start.

Starter Does Not Turn Engine Over Causes

Lists potential causes for the starter not engaging the engine.

Engine Runs Rough Causes

Lists potential causes for the engine running roughly.

Troubleshooting Machine Performance Issues

Engine Seems Weak Causes

Lists potential causes for the engine lacking power.

Engine Overheats Causes

Lists potential causes for the engine overheating.

Battery Not Charging Causes

Lists potential causes for the battery not receiving a charge.

Machine Movement Issues Causes

Lists potential causes for the machine's movement issues.

Mower Deck Not Engaging Causes

Lists potential causes for the mower deck not engaging.

Transaxle Leaks Oil Causes

Lists potential causes for oil leaks from the transaxle.

Troubleshooting Mowing and Vibration Issues

Uneven Mowing Results Causes

Lists potential causes for uneven mowing results.

Machine Vibrates Causes

Lists potential causes for the machine vibrating.

Storage Procedures

Winter Storage Preparation

Provides steps for preparing the machine for storage, including cleaning and fuel system treatment.

Warning: Indoor Storage Hazards

Warns against storing engines with fuel indoors due to fire/explosion risk.

Ordering Spare Parts

Advises specifying model, year, and serial number when ordering parts.

Annual Service Check-up Recommendation

Recommends an annual service check-up by an authorized workshop.

Schematic Diagram

Technical Data

Accessories and Torque Specifications

Lists optional attachments and torque specifications for fasteners.

Part Usage and Modification Policy

Emphasizes using original parts and avoiding modifications to the unit.

Engine and Transmission Specifications

Details engine and transmission specifications for various ZTR models.

Equipment and Dimensions Specifications

Lists equipment, productivity, and overall dimensions for different ZTR models.

Engine and Transmission Specifications

Details engine and transmission specifications for ZTR 36/968999609 & ZTR 44/968999611.

Equipment and Dimensions Specifications

Lists equipment, productivity, and dimensions for ZTR 36/968999609 & ZTR 44/968999611.

Engine and Transmission Specifications

Details engine and transmission specifications for ZTR 42 models.

Equipment and Dimensions Specifications

Lists equipment, productivity, and dimensions for ZTR 42 models.

Engine and Transmission Specifications

Details engine and transmission specifications for ZTR 44/968999547.

Equipment and Dimensions Specifications

Lists equipment, productivity, and dimensions for ZTR 44/968999611.

Conformity Certificates and USA Requirements

Labeling and Compliance Information

Explains compliance labels on the engine and compartment stating machine fulfills requirements.

Service Journal

Delivery Service Checks

Lists checks performed during delivery service, including battery, tire pressure, controls, and safety switches.

After the First 5-8 Hours Service

Specifies changing the engine oil after the first 5-8 hours of operation.

25-Hour Service Tasks

Lists maintenance tasks for the 25-hour service interval.

50-Hour Service Tasks

Lists maintenance tasks for the 50-hour service interval, including repeating 25-hour service.

100-Hour Service Tasks

Lists maintenance tasks for the 100-hour service interval, including previous services.

300-Hour Service Tasks

Lists maintenance tasks for the 300-hour service, including engine cleaning and valve clearance check.

Annual Maintenance Checks

Lists maintenance tasks to be performed at least once each year.

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