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Dixon ZTR Ultra 52 User Manual

Dixon ZTR Ultra 52
44 pages
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Operator Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
Please read the operator manual carefully and make sure you
understand the instructions before using the machine.
Form Number 115 664027 Rev A 2013-11-15
Ultra 52 / 966690607
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Dixon ZTR Ultra 52 Specifications

General IconGeneral
EngineBriggs & Stratton
TransmissionHydrostatic
TypeZero Turn Riding Mower
Cutting Width52 inches
Cutting Height1.5-4.5 in
Fuel Capacity3.5 gallons
Warranty3-year limited

Summary

Introduction

Congratulations

A welcome message and overview of the manual's importance for safe and efficient operation.

General

Defines directional terms and notes that design may change without notice.

Road Transport and Operations

Instructions for road transport and prohibition of operation on public roads.

Towing Guidelines

Safety precautions and guidelines for towing equipment with the mower.

Intended Use and Operation

Defines intended use, safety principles, and operator qualifications for the machine.

Dealer Support and Service

Emphasizes dealer support, service, and the importance of documenting maintenance.

Machine Identification Numbers

Explains how to find and use machine and engine identification numbers for parts and service.

Symbols and Decals

Hazard Warning Symbols

Explains hazard warning symbols and their significance for safety.

Informational Symbols

Details important information symbols and their significance for operation.

Operational Symbols

Illustrates symbols related to machine controls and operational procedures.

Safety

General Safety Instructions

Provides critical safety warnings and general precautions for operating the mower.

Personal Protective Equipment

Lists essential personal protective equipment for safe operation.

Slope Operation Safety

Details safe practices for operating on slopes and limitations to prevent tip-overs.

Child Safety Precautions

Emphasizes safety concerning children in the mowing area to prevent accidents.

Gasoline Handling Safety

Provides crucial safety guidelines for handling gasoline to prevent fires and explosions.

Maintenance Safety Precautions

Covers safety aspects of maintenance, including hot components, fluids, and electrical systems.

Transport and Towing Safety

Safety precautions for loading, unloading, and transporting the machine.

Spark Arrestor Information

Information about the spark arrestor and its use, especially in dry conditions.

Controls

Control Locations Overview

Identifies and illustrates the location of various machine controls on the operator panel.

Steering Control Operation

Explains how to operate the steering controls for movement, turning, and zero-turn maneuvers.

Park Brake System

Details the operation, activation, and importance of the park brake for safety.

Throttle Control Usage

Describes how to adjust engine speed using the throttle for optimal performance.

Control Panel Functions

Explains choke, blade switch, ignition, and service minder controls on the panel.

Seat Adjustment Mechanism

Describes how to adjust the operator's seat lengthways for comfort and control.

Fuse Identification and Location

Locates and identifies the machine's primary and deck coupling fuses.

Deck Height Adjustment

Explains how to adjust the mower deck cutting height using the foot pedal.

Fuel Shut-Off Valve Operation

Describes the location and operation of the fuel shut off valve for fuel supply control.

Mower Tracking Adjustment

Details how to adjust tracking bolts for straight mower operation.

Bypass Linkage Operation

Explains the use of bypass linkages for manual movement of the mower.

Fuel Tank and Refueling

Provides information on fuel capacity, type, and safety during refueling.

Operation

Operator Training Guide

Guidance for new operators on learning mower control and maneuverability on a flat surface.

Steering and Movement Controls

Detailed instructions on operating steering controls for forward, backward, and turning maneuvers.

Pre-Operation Checklist

Checklist of essential checks and conditions before starting the engine.

Engine Starting Procedure

Step-by-step procedure for safely starting the mower's engine.

Mower Operation

Procedures for operating the mower after the engine has started, including engaging deck.

Engine Shutdown Procedure

Step-by-step instructions for safely shutting down the mower after use.

Mowing Best Practices

Advice for optimal mowing performance, lawn care, and deck cleaning.

Slope Operation Safety

Safety and operational guidelines for mowing on inclines to prevent accidents.

Weak Battery Troubleshooting

Addresses issues related to a weak battery and potential causes for starting problems.

Jump Starting Procedure

Instructions for jump-starting the mower battery using jumper cables from another vehicle.

Manual Movement Procedure

Explains how to disengage the drive system for manual movement of the mower.

Maintenance

Maintenance Schedule Overview

A comprehensive schedule for daily, weekly, and interval maintenance tasks.

Battery Maintenance and Replacement

Covers battery maintenance, cleaning terminals, and replacement procedures.

Safety System Checks

Explains the machine's safety system and daily checks to ensure proper function.

Park Brake System Checks

Details visual checks, standstill tests, and adjustments for the park brake.

Tire Pressure Specifications

Specifies the correct tire pressure for all tires for optimal performance and safety.

Hardware Inspection

Advises on daily inspection for loose or missing hardware throughout the machine.

Caster Wheel Maintenance

Maintenance checks for caster wheels, including rotation and removal/installation.

Anti-Scalp Roller Adjustment

Explains the adjustment and function of anti-scalp rollers for preventing deck scalping.

V-Belt Inspection and Replacement

Maintenance for V-belts, including inspection for wear and replacement if slipping.

Deck Belt Removal Procedure

Step-by-step guide for removing the mower deck belt for servicing.

Pump Belt Maintenance

Maintenance and replacement procedures for the pump belt.

Blade Sharpening and Replacement

Guidance on blade sharpening, replacement, and balancing for optimal cutting results.

Blade Replacement Steps

Detailed steps for removing and installing mower blades correctly.

Mower Deck Adjustment and Leveling

Instructions for adjusting the mower deck height and pitch for an even cut.

Mower Deck Cleaning

Procedures for cleaning the mower deck and its underside for increased lifespan.

Lubrication

Lubrication Points and Procedures

Details lubrication for wheels, deck spindles, and other key points using grease.

Engine Oil and Filter Change

Step-by-step guide for changing the engine oil and filter for optimal engine health.

Transaxle Fluid and Filter Change

Detailed procedure for changing the transmission fluid and filter to maintain performance.

Transmission Purging Procedure

Explains how to purge air from the hydrostatic transmission system to ensure proper operation.

Troubleshooting

Engine and Transmission Issues

Addresses common problems with the engine, fuel system, and transmission, including leaks.

Mower and Performance Issues

Covers issues with mower deck engagement, movement, and uneven cutting results.

Storage

Winter Storage Preparation

Instructions for preparing the machine for long-term storage, including fuel and battery care.

Schematic

Electrical System Diagram

Provides a detailed wiring diagram of the machine's electrical system for reference.

Technical Data

Engine and Frame Specifications

Details engine manufacturer, type, power, fuel, and frame dimensions and weight.

Transmission and Tire Data

Provides specifications for the transmission, steering, brakes, and tire types and pressures.

Torque Specifications Guide

Lists torque values for various fasteners and bolts for proper assembly.

Service Journal

Delivery Service Checklist

Checklist for initial delivery inspection, customer information, and basic setup.

10-Hour and Daily Service

Maintenance tasks to be performed after the first 10 hours and routine daily checks.

25-Hour Service Requirements

Maintenance tasks to be performed every 25 operating hours.

100-Hour Service Requirements

Maintenance tasks to be performed every 100 operating hours.

300-Hour Service Requirements

Comprehensive maintenance tasks required every 300 operating hours for major servicing.

Annual Maintenance Requirements

Annual maintenance checks and replacements to ensure continued performance.

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