Transmission
MT-11
Assembly Point
Countershaft assembly
Press on gear and spacer according to the counter
procedure of disassembly, assemble snap ring with sim-
ple taper tool.
Note: Before press on gear, the gear key groove
must align with key on the shaft to avoid damaging.
Make sure that the axial clearances of each gear
correspond to standard axial clearance.
(1)Upper taper sleeve
(2)Snap ring
(3)Down taper sleeve
Mainshaft assembly
Assemble each gear synchronizer from front and
rear end according to the counter procedure of disassem-
bly.
Note: when assemble 2nd and 3rd synchronizer;
make sure that the bulging part of sliding sleeve face
forward.
Make sure that the axial clearances of each gear
correspond to standard axial clearance.
Sub assembly assemble
1.Mount the countershaft assembly into countershaft hole
of transmission assembly in correct direction.
2.Align the countershaft at countershaft front bearing
hole of front end of casing, cover the front bearing, tap
the bearing outer ring regularly with copper rod until
the bearing get close to axle journal pedestal sit, cover
the rear bearing from body rear end, tap the bearing
outer ring regularly with copper rod until the bearing
get close to axle journal pedestal sit, cover the lock
plate, tighten the locking nut with the tightening torque
of 146Nm, turn over the lock plate to lock the nut, put
on the snap ring at the bearing outer ring.
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