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Doosan G80XW/XF User Manual

Doosan G80XW/XF
134 pages
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G80XW/XF, G115XW/XF, G150XW/XF, G200XW/XF - 50Hz
G100XW/XF, G135 XW/XF, G170XW/XF, G225XW/XF - 60Hz
OPERATION & MAINTENANCE MANUAL
Original Instruction
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
46689183_en_B_05/19

Table of Contents

Questions and Answers:

Doosan G80XW/XF Specifications

General IconGeneral
BrandDoosan
ModelG80XW/XF
CategoryInverter
LanguageEnglish

Summary

Foreword

General Data

General Data Specifications

Provides specifications for engine models, fluid capacities, and measurements.

Electrical Data Specifications

Details electrical specifications including prime and standby power ratings, voltage, and frequency.

Safety

Safety Decals and Symbols

Explains graphic symbols and their meanings for safety warnings and instructions.

Safety Instructions and Precautions

Outlines critical safety precautions for operation, maintenance, and hazard avoidance.

Hazardous Substance Precautions

Details precautions for handling hazardous materials and substances produced during operation.

Operating Instructions

Initial Setup and Procedures

Covers commissioning, pre-start checks, connecting the load, and starting/stopping the engine.

Controller and Module Interface

Explains controller description, push-buttons, module display, and instrumentation icons.

Navigation, Data Viewing, and Operation Modes

Details navigating menus, viewing data, and operating modes like Manual and Auto.

Fault Finding and Alarms

Lists common faults, alarms, and troubleshooting steps for the generator system.

Engine General Introduction

General Information and Instructions

Provides an overview of the manual's purpose and general guidelines for engine maintenance.

Safety Warnings and Precautions

Details DANGER, WARNING, CAUTION, and NOTE symbols, and specific safety instructions.

Engine Maintenance and Pollution Prevention

Covers engine maintenance best practices, damage prevention, and environmental pollution control.

Operation and Maintenance

Starting, Running, and Stopping the Engine

Outlines procedures for preparing, starting, running, and stopping the engine, including break-in.

Winter Operation and Cold Start

Provides guidance for operating the engine in cold weather and preventing freezing or overcooling.

Engine Components and Systems Maintenance

Details inspection of engine parts, turbocharger, intake, exhaust, and lubrication systems.

Performance and Specifications

Engine Specifications

Lists detailed specifications for various engine models including type, dimensions, and capacities.

Engine Output Ratings

Provides continuous, prime, and standby output ratings for different engine models in PS and kW.

Engine Identification

Explains how to identify the engine model and manufacturing number through engraved codes.

Regular Inspection

Routine Inspection and Inspection Table

Outlines routine inspection procedures and provides a comprehensive regular inspection table.

Cooling and Lubrication Systems

Details coolant standards, capacity, checking, discharge, charging, and oil system maintenance.

Fuel System and Air Intake Maintenance

Covers fuel standards, filter replacement, injection system maintenance, and air filter service.

Engine Components and Electrical System Checks

Includes maintenance for cylinder block/head, valves, compression, battery, starter, and V-belts.

Speed Controller and Troubleshooting

Explains the digital speed controller setup, operation, and troubleshooting common alarms.

Alternator Installation and Maintenance

Safety Measures and Symbols

Highlights safety measures, warning symbols, and precautions for alternator installation and use.

Receipt, Inspection, and Storage

Procedures for checking the alternator upon receipt, inspection, identification, and proper storage.

Installation and Commissioning Procedures

Covers assembly, coupling, checks prior to first use, terminal connections, and commissioning steps.

Servicing, Maintenance, and Faults

Details routine maintenance, mechanical/electrical servicing, bearing checks, and troubleshooting.

Diode Bridge and Winding Checks

Procedures for checking windings, diode bridges, and using separate excitation for testing.

Dismantling, Reassembly, and Characteristics

Guides on dismantling, reassembly, and provides a table of alternator characteristics.

Main Breaker Operation

Operating Instructions and Adjusting Breakers

Explains how to operate the main breaker and provides instructions for adjusting different series.

Time/Current Characteristic Curves

Illustrates time/current characteristic curves for breaker adjustment, showing default settings.

Wiring Diagrams

Provides wiring diagrams for Marelli and LS TAL alternators for reference.

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