Name: Dorner 2200 series
Brand: Dorner
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851-816 Rev. E

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2200 Series Version 2

Conveyors

Installation, Maintenance & Parts Manual

Table of Contents2
Introduction4
Warnings − General Safety5
Product Description6
Specifications6
Models6
Flat Belt 2200 Series End Drive Conveyor6
Cleated Belt 2200 Series End Drive Conveyor6
Flat Belt 2200 Series Idrive Conveyor7
Cleated Belt 2200 Series Idrive Conveyor7
Flat Belt 2200 Series MID / Center Drive Conveyor7
Flat Belt 2200 Series LPZ End Drive Conveyor7
Cleated Belt 2200 Series LPZ End Drive Conveyor7
Conveyor Supports8
End Drive and Idrive Conveyor Supports8
Maximum Distances8
MID / Center Drive Conveyor Supports8
Flat Belt LPZ Conveyor Supports8
Maximum Angle8
Cleated Belt LPZ Conveyor Supports8
End/MID Drive Conveyor Specifications9
Center Drive Conveyor Specifications10
Flat Belt LPZ Conveyor Specifications11
Cleated Belt LPZ Conveyor Specifications12
Idrive Conveyor Specifications13
Idrive Motor Specifications13
Idrive Load Capacity (Lbs)14
Idrive Load Capacity (Lbs) (Continued)15
Idrive Load Capacity (Lbs) (Continued)16
Idrive Load Capacity (Lbs) (Continued)17
Idrive Load Capacity (Lbs) (Continued)18
Installation19
Required Tools19
Recommended Installation Sequence19
Conveyors up to 12 Ft (3658 MM)19
Conveyors Longer than 12 Ft (3658 MM)19
Knuckles20
Mounting Brackets21
Return Rollers22
Cleated Belt and 2-6" (51-152 MM) Wide Flat Belt Conveyors22
8-24" (203-610 MM) Wide Flat Belt Conveyors22
Idrive Wiring23
Cover Mounted Controls with 115 Volt Power Supply23
Cover Mounted Controls with Remote Start/Stop Cable23
Cover Mounted Controls with Customer Provided Power Supply24
Cover Mounted Controls with Photo Eye Option25
Guide Clips26
Adjustable Guides26
Notes28
Preventive Maintenance and Adjustment29
Required Tools29
Standard Tools29
Checklist29
Lubrication29
Maintaining Conveyor Belt29
Troubleshooting29
Cleaning29
Conveyor Belt Replacement29
Conveyor Belt Replacement Sequence29
Belt Removal for End Drive and Idrive Conveyors30
Without Stands or Gearmotor Mounting Package30
With Stands and Gearmotor Mounting Package30
Belt Removal for Center Drive Conveyors31
Gearmotor Mounting Package Removal32
Drive Module Removal33
Belt Removal from Drive Module34
Belt Removal for MID Drive Conveyors34
Belt Removal for LPZ Conveyors35
Cleated Belt Conveyors35
Flat Belt Conveyors36
Belt Installation for End Drive and Idrive Conveyors37
Without Stands or Gearmotor Mounting Package37
With Stands and Gearmotor Mounting Package37
Belt Installation for Center Drive Conveyors38
Belt Installation for LPZ Conveyors40
Cleated Belt Conveyors40
Flat Belt Conveyors41
Conveyor Belt Tensioning42
Conveyors with 1.25" (32 MM) Diameter Pulleys42
Center Drive Conveyors43
Conveyors with Nose Bar Idlers43
Conveyor Belt Tracking44
V-Guided Belts44
Non V-Guided Belts44
Pulley Replacement44
A − Drive Pulley Removal44
B − Idrive Pulley Removal45
C − Idler Pulley Removal47
D − 5/16" (8 MM) Tight Radius Nosebar Bearing Removal48
E − 5/8" (16 MM) Nosebar Pulley Removal49
F − Center Drive Module Pulley Removal50
Drive Module Drive Pulley Removal50
Drive Module Idler Pulley Removal50
G − MID Drive Module Pulley Removal50
H − Knuckle Idler Pulley Removal52
Bearing Removal and Replacement52
Removal52
Replacement53
Idrive Motor Replacement53
Knuckle Return Roller Replacement54
Cleated Belt Conveyor54
Flat Belt Conveyor55
Tail Plate Shaft Knockout Removal56
Pinion Replacement57
Service Parts60
End Drive Tail60
Idrive Tail62
Idler Tail64
5/16" (8 MM) Tight Radius Nosebar Tail66
5/8" (16 MM) Nosebar Tail67
Center Drive Module68
MID Drive Module70
Frame Assembly72
Flat Belt Knuckle74
Cleated Belt Lower Knuckle75
Cleated Belt Upper Knuckle76
#04 Profile - 3.00" (76 MM) Aluminum Side77
#05 Profile - 1.50" (38 MM) Aluminum Side78
#07 Profile - Low to Side Wiper79
#09 Profile - Low to High Side80
#10 Profile - .5" (13 MM) Extruded Plastic Side81
#13, 33 & 43 Profile - Adjustable Guiding82
#14, 34 & 44 Profile - Tool-Less Adjustable Guiding83
#16, 36 & 46 Profile - Outboard Adjustable Guiding84
#19, 39 & 49 Profile - Horizontal Adjustable Guiding85
#20, 40 & 50 Profile - Tool-Less Horizontal Adjustable Guiding86
Cleated Profile - 1.00" (25 MM) High Side87
Cleated Profile - 1.00" (25 MM) High Side (Non-Reversing)88
Cleated Profile - 2.50" (64 MM) High Side89
Cleated Profile - 2.50" (64 MM) High Side (Non-Reversing)90
Cleated LPZ Profile - 2.50" (64 MM) High Side91
Cleated LPZ Profile - 2.50" (64 MM) High Side (Non-Reversing)92
Flat Belt Mounting Brackets93
Cleated Belt Mounting Brackets93
Flat Belt Mounting Brackets for Short Conveyors94
Cleated Belt Mounting Brackets for Short Conveyors94
Flat Belt Mounting Brackets Assembled to the Tail95
Connecting Assembly Without Stand Mount95
Flat Belt Connecting Assembly with Stand Mount96
Cleated Belt Connecting Assembly with Stand Mount96
2" (51 MM) to 6" (152 MM) Flat Belt Return Roller97
8" (203 MM) to 24" (610 MM) Flat Belt Return Roller97
Cleated Belt Return Roller98
Photo Eye98
Conveyor Belt Part Number Configuration99
Return Policy100

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Dorner 2200 series Specifications

General

Brand	Dorner
Model	2200 series
Category	Accessories
Language	English

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