Dressler CESAR 1312 User Manual

User Manua
l
service@dressler.com
CESAR™
Generator
Model 1312

Dressler CESAR 1312 Specifications

General

Brand	Dressler
Model	CESAR 1312
Category	Inverter
Language	English

Summary

Chapter 1. Safety and Product Compliance Guidelines

IMPORTANT SAFETY INFORMATION

General safety instructions for installation and operation.

INTERPRETING THE MANUAL

Explains conventions and structure of the user manual.

This Revision of the Manual

Information about software release and manual revisions.

Understanding Model 1312 Options

Details different unit options and communication interfaces.

Type Conventions

Explains formatting conventions used in the manual.

Danger, Warning, and Caution Boxes

Explains hazard symbols and their meanings.

SAFETY GUIDELINES

Provides essential safety guidelines for operation.

Rules for Safe Installation and Operation

Outlines critical rules for safe installation and operation.

Interpreting Product Labels

Describes common labels found on the unit.

PRODUCT COMPLIANCE

Information on unit compliance and certification.

Safety and Compliance Directives and Standards

Lists relevant safety and compliance directives.

ELECTROMAGNETIC COMPATIBILITY (EMC) DIRECTIVES AND STANDARDS

Specifies EMC directives and standards applicable to the unit.

SAFETY DIRECTIVES AND STANDARDS

Lists relevant safety directives and standards.

Conditions of Use

Outlines conditions required for compliant use of the unit.

INTERLOCKS AND LIMITS

Explains the generator's interlock interface and operational limits.

Chapter 2. Product Overview and Theory

DESCRIPTION

Provides a general description of the CESAR generator and its applications.

THEORY OF OPERATION

Explains the fundamental operating principles and modules of the generator.

Chapter 3. Specifications

PHYSICAL SPECIFICATIONS

Details the physical dimensions and characteristics of the generator.

Unit Dimensions

Illustrates the physical dimensions of the CESAR generator.

Physical Specifications Table

Lists key physical specifications of the CESAR generator.

ELECTRICAL SPECIFICATIONS

Details the electrical characteristics and input power requirements.

COOLING SPECIFICATIONS

Specifies the cooling requirements and air flow for the generator.

ENVIRONMENTAL SPECIFICATIONS

Details the environmental operating and storage conditions.

Chapter 4. Communication Interfaces

REAR VIEW DRAWINGS

Illustrates the rear panel layout and connector ports.

DIAGNOSTIC INTERFACE

Interface for authorized service centers to calibrate or flash software.

MATCHING INTERFACE

Interface for communicating with a Dressler Variomatch or compatible network.

CESAR GENERATOR USER PORT OPTIONS

Details the user port options for controlling and monitoring the unit.

User Port—25-Pin User Port

Details the 25-pin connector for analog and digital control.

USER PORT CONNECTOR

Describes the 25-pin connector for the User Port.

SATISFYING MINIMAL 25-PIN USER PORT REQUIREMENTS

Explains how to satisfy interlock requirements for the 25-pin User Port.

25-PIN USER PORT CABLING REQUIREMENTS

Outlines cabling requirements for the 25-pin User Port.

ACTIVATING THE 25-PIN USER PORT

Step-by-step guide to activate the 25-pin User Port control.

25-PIN USER PORT PIN DESCRIPTIONS

Details the function of each pin on the 25-pin User Port connector.

User Port—15-Pin User Port

Details the 15-pin connector for basic control and monitoring.

SATISFYING THE INTERLOCK

Explains how to satisfy the interlock for the 15-pin User Port.

Interlock interface connector

Describes the 9-pin connector for the Interlock interface.

Host Port—RS-232 With AE Bus

Describes the RS-232 interface using AE Bus protocol.

RS-232 CONNECTOR AND PIN DESCRIPTIONS

Details the 9-pin RS-232 connector and its pin functions.

RS-232 TRANSMISSION PARAMETERS

Specifies baud rates and protocol for RS-232 communication.

Host Port—PROFIBUS

Describes the PROFIBUS interface, including pins and protocol.

PROFIBUS CONNECTOR AND PIN DESCRIPTIONS

Details the 9-pin PROFIBUS connector and its pin functions.

PROFIBUS PROTOCOL

Explains the PROFIBUS communication protocol and its capabilities.

Host Port—Ethernet (Modbus/TCP)

Describes the Ethernet interface using Modbus/TCP protocol.

Data Encoding

Explains data formatting and byte order for communication.

FC23 Send Packet Format

Details the structure of packets sent for FC23 commands.

FC23 Response Packet

Details the structure of packets received as responses to FC23 commands.

FC23 Exception Error Packet

Details the structure of packets for FC23 exception errors.

Host Port Commands

Describes commands for controlling the CESAR generator via host ports.

ACTIVATING HOST PORT CONTROL

Instructions for enabling host port control mode.

HOST PORT COMMAND STATUS RESPONSE (CSR) CODES

Explains the codes indicating command acceptance or rejection.

Chapter 5. Installation, Setup, and Operation

PREPARING TO INSTALL THE CESAR GENERATOR

Information needed before starting the generator installation.

Installation Requirements

Lists requirements for installing the CESAR generator.

Tools Required for Installation

Lists necessary equipment and tools for installation.

Unpacking

Procedure for unpacking and inspecting the generator.

INSTALLING THE CESAR GENERATOR

Explains how to install the CESAR generator.

Mounting the CESAR Generator

Instructions on how to mount the generator in racks or as a desktop unit.

Grounding

Details proper grounding procedures for the generator and system.

Connecting RF Output Power

Instructions for connecting the RF output power cable.

Connecting Communication Interfaces

Information on connecting various communication interfaces.

Connecting the CESAR Generator to a System Interlock Loop

Explains how to connect the generator to a system interlock loop.

SATISFYING THE INTERLOCK WITH A 15-PIN USER PORT

Explains how to satisfy the interlock for the 15-pin User Port.

Connecting a Matchbox (Optional)

Instructions for connecting an optional matching network (matchbox).

Connecting Common Exciter (CEX) Circuitry (Optional)

Details connecting common exciter circuitry for phase-locking generators.

Connecting AC Input (Mains) Power

Instructions for connecting the AC input power to the generator.

Connecting and Setting Ethernet (Modbus/TCP) Communication

Information on connecting and configuring Ethernet communication.

Changing the IP Configuration

How to change the generator's IP configuration settings.

To Change the IP Configuration With BootP

Steps to configure IP using a BootP server.

To Change the IP Configuration Without BootP

Steps to configure IP without a BootP server using utility software.

FIRST-TIME OPERATION

Procedures for initial operation of the CESAR generator.

Operating the CESAR Generator for the First Time With the User Port

Guide for first-time operation using the User Port.

To Operate the CESAR Generator for the First Time Using the 15-pin User Port:

Steps for first-time operation with a 15-pin User Port.

Operating the CESAR Generator for the First Time With Host Port

Guide for first-time operation using a Host Port.

Operating the CESAR Generator for the First Time Using the Front Panel

Guide for first-time operation using the front panel controls.

NORMAL OPERATION

Basic operating procedures and settings for normal use.

Setting Regulation Mode

Explains how to select between forward, load, and DC bias regulation modes.

SETTING FORWARD POWER REGULATION MODE (PFORWARD)

How to set forward power regulation mode.

SETTING LOAD POWER REGULATION MODE (PREAL)

How to set load power regulation mode.

SETTING EXTERNAL POWER REGULATION MODE (DC BIAS)

How to set external power regulation mode (DC Bias).

Controlling the Matchbox

How to control the attached matchbox manually or automatically.

DETERMINING THE CURRENT MATCHBOX TUNE SETTING

How to determine if the matchbox is in manual or auto tune mode.

SETTING MANUAL TUNE CONTROL

How to select manual tune control for the matchbox.

SETTING AUTOMATIC TUNE CONTROL

How to set automatic tune control for the matchbox.

OPERATING THE CESAR GENERATOR USING THE FRONT PANEL

How to operate the generator using its front panel controls.

Understanding Basic Front Panel Control Elements

Overview of the front panel controls and their functions.

ACCESSING THE PROGRAM MENU

Steps to access the front panel program menu.

ENTERING VALUES IN THE PROGRAM MENU

How to change parameters within the program menu.

FRONT PANEL PROGRAM MENU TREE

Visual representation of the front panel program menu structure.

REGULATION MODE SETTINGS

Explains how to select between different RF power regulation modes.

MATCH SETTINGS

How to control the attached Variomatch matching network.

SETTING THE PULSE FUNCTION

How to configure internal or external pulsing for RF power.

RECIPE SETTINGS

Enables creation of power profiles using time frames and rise/fall times.

SETTING REMOTE CONTROL OVERRIDE

Allows partial front panel control while using remote control.

SETTING TARGET LIFETIME PARAMETERS

How to program target lifetime settings for power and time integration.

REFLECTED POWER SETTINGS

How to set a reaction profile to shut off RF power based on reflected power.

CHANGING THE PULSE INPUT CONFIGURATION SETTINGS

How to program the polarity of the generator's pulse input.

CHANGING THE DEFAULT DEVICE CONFIGURATION SETTINGS USING THE CESAR GENERATOR FRONT PANEL:

How to adjust factory default settings via the front panel.

Setting and Using Preset Generator Settings for Different Applications

How to set and store presets for various applications.

Controlling a Variomatch Unit Attached to the Generator

How to adjust tune and load positions of a Variomatch unit.

UNDERSTANDING ADDITIONAL OPERATING FUNCTIONS

Explains additional operating functions of the generator.

Using the Pulsing Function

How to switch RF power on/off with pulse frequency.

Creating Recipes

How to create power profiles using time frames.

Using the Remote Control Override

Operate generator using front panel and remote control combinations.

Setting a Target Lifetime

Program target lifetime settings for power and time integration.

Changing Reflected Power Settings

Set a value to fold back forward power based on reflected power.

CONNECTING TO AN ETHERNET-ENABLED UNIT WITH A WEB BROWSER

How to connect to the generator via Ethernet using a web browser.

Chapter 6. Troubleshooting and Customer Support

BEFORE CONTACTING CUSTOMER SUPPORT

Steps to perform before contacting customer support.

Troubleshooting Guide

Questions to help solve general troubleshooting problems.

GENERAL TROUBLESHOOTING

Procedure for troubleshooting general generator problems.

MATCHING NETWORK TROUBLESHOOTING

Procedure for troubleshooting matching network issues.

Interlock Not Satisfied

Explains requirements for satisfying the generator's interlock connection.

Front Panel Display (LCD) Not Lit

Troubleshooting steps if the front panel display is not lit.

Communication Problems

Common causes and solutions for communication issues.

Capacitor Failure

Potential causes for failure of Variomatch capacitors.

Incorrect Input Voltage

Troubleshooting steps for incorrect input voltage issues.

Improper Impedance Range

Troubleshooting steps for impedance range mismatches with the matching network.

Improper RF Connection or Cabling

Troubleshooting steps for incorrect RF connections or cabling.

Improper Grounding

Troubleshooting steps for improper grounding of the system.

Improper Interface Connection

Troubleshooting steps for incorrect interface connections.

Improper Tuning Adjustment

Notes on adjusting tuning parameters for special applications.

Checking for and Resolving Errors and Warnings

How to interpret and resolve error and warning messages displayed by the generator.

Error Descriptions and Resolutions.

Lists and describes error messages and their resolutions.

Warning Descriptions and Resolutions

Lists and describes warning messages and their resolutions.

WORLD WIDE WEB SITE

Provides website addresses for product information and support.

CUSTOMER SUPPORT

RETURNING UNITS FOR REPAIR

Authorized Returns

Steps for obtaining authorization for unit returns.

WARRANTY

Warranty Statement

Legal statement outlining the seller's warranty obligations and limitations.