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916 Sport Production
Ducati 916 Sport Production User Manual
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2
Table of Contents
Useful Suggestions
5
General Instructions for Repair Works
5
Index
9
General
10
Dimensions
26
Maintenance
39
Routine Maintenance
39
Operations Identification Symbol
39
Settings and Adjustments
57
Valve Clearance Control and Adjustments
59
Opening Adjuster
60
Closing Adjuster
61
Timing Belts Tension Control
63
Ignition Advance Check up
64
Throttle Control Cables Adjustment
65
Engine Oil and Filter Cartridge Replacement
69
Air Filter Replacement and Cleaning
70
Chain Tension Adjustment
71
Brake and Clutch Control Levers Adjustment
72
Adjustment of Steering Bearing Clearance
73
Rear Shock Absorber
74
General Operations
76
Tank Disconnection
78
Exhaust System Disconnection
79
Disconnection of Clutch Cable
80
Removal of Drive Chain and Gear Control Transmission Lever
81
Air Filter Box and Carburetor Disconnection
82
Disconnecting Engine Cables
84
Engine Removal
86
Engine Disassembly
88
Timing System Belts and Pulleys
90
Cylinder Head
92
Cylinder and Piston
93
Left Side Cover
95
Pick-Up Bearing Plate
96
Alternator and Electronic Ignition Flywheel
97
Timing System Gear
98
Starting Device Idling and Starter Motor
99
Gear Selection Leverage
100
Clutch Assembly
100
Oil Pump
104
Primary Transmission Gear
105
Half Crankcases
107
Transmission
108
Valve Covers and Upper Rocker Arms
110
Valves
111
Camshaft and Lower Rocker Arms
112
Engine Overhaul
113
Couplings
117
Cylinder
118
Piston
119
Gudgeon Pins
120
Piston Rings
120
Piston Rings-Piston Slots Coupling
121
Piston Rings-Cylinder Coupling
122
Gudgeon Pin-Piston Coupling
123
Gudgeon Pin-Connecting Rod Small End Bush Coupling
123
Connecting Rods
124
Replacement of the Connecting Rod Small End Bush
125
Connecting Rod Half-Bearings
126
Driving Shaft
127
Grinding of the Connecting Rod Journal
128
Connecting Rod-Driving Shaft Coupling for Balancing
129
Half Bearings Connecting Rod Journal Couplings
130
Connecting Rod Assy Reassembly
131
Valve Guide
133
Valve
133
Valve-Valve Guide Coupling
134
Valve-Valve Seat Coupling
135
Replacement of the Valve Guide
136
Replacement of the Valve Seat
137
Rocker Arms
138
Rocker Arms Springs
138
Rocket Arm Pin-Rocker Coupling
139
Camshaft and Relevant Bearings
139
Pulleys - Belts - Stretchers
140
Free Wheel and Starting Device
141
Cylinder Block
142
Check of Shafts Straightness
143
Oil Seals Replacement
143
Clutch Assy.
147
Clutch Control Piston Assy.
148
Play between Clutch Bell and Driving Plate
148
Clutch Disc.
149
Clutch Springs
149
Gearbox
150
Chain Side
151
Clutch Side
151
Revision Motor
153
Fork Control Drum
154
Gear Selection Forks
155
Engine Reassembly
156
Head Elements Reassembly
160
Half-Crankcase Closing
166
Transmission Gear and Oil Pump Reassembly
167
Reassembly of the Timing System Pulleys
168
Clutch Reassembly
170
Gearshift Level-System Reassembly
171
Timing System Gear Reassembly
173
Fluwheel Reassembly
176
Cylinder - Piston - Head Assy Reassembly
178
Pick-Up Reassembly
181
Timing System Pulleys Reassembly on the Heads
182
L.H. Cover Reassembly
183
Timing System Pulleys Phase Adjustment
186
Suspensions and Wheels
190
Rear Wheel
190
Rear Suspension
191
Check Secondary Transmission Wear
193
Washing of Chain
193
Lubrication of Chain
194
Replacing the Crown Wheel
194
Swingarm Removal and Overhaul
196
Overhaul of the Rear Shock-Absorber
198
Front Suspension
205
Front Wheel
206
Front Wheel Removal and Overhaul
207
Front Wheel Reassembly
208
Front Fork Removal and Reassembling
209
Overhaul of Fork
211
Specific Tools
219
Brakes
220
Brake Disc
224
Braking System Fluid Drainage
228
Braking System Bleeding
229
Electrical System
230
Electrical System Scheme Legend
231
Charging a New Battery
232
Fuse Box
236
Regulator-Rectifier
237
Recharge Unit Efficiency Checks
238
Generator
241
Starter Motor
242
Ignition Spark Plugs
243
Check the Components of the Starter, Indicator and Lighting Systems
244
Pick-Up
245
Starter Module
246
Left Handlebar Switch
247
Right Handlebar Switch
249
Key Switch
250
General Relay
251
Starter Contactor
252
Checking Dashboard Pilot Lights and Instrument Panel Light
254
Arrangement of the Cables and the Hydraulic Piping on the Frame
256
Carburetor
264
The Combustion Process
269
Changing Engine Speeds
270
Variations in Engine Loads
272
Changing Engine Temperatures
273
Influence of Air Density on the Air-Fuel Ratio
275
Principles of Carburetion
279
Operation of a Simple Carburetor
279
Basic Principles of Carburetor Operation
280
Functions of Pressure Differences in a Carburetor
282
Types of Carburetors
284
Operation of Circuits Peculiar to the CV Carburetor
288
Identification of Parts, and Operation of Basic Circuits
289
The Float Circuit
289
Measuring the Foat Level
289
The Pilot Circuit
296
The Midrange Circuit
302
The High-Speed Circuit
306
Starter Circuit
307
Accelerator Pump Circuit
310
Coasting Enrichener System
312
Proper Carburetor Cleaning
313
Inspection of Carburetor Components
316
Mixture Control Valve Troubleshooting
320
Troubleshooting Hints
320
Common Causes of Customer Complaints
320
Frame
331
Overall Dimensions
332
4
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Ducati 916 Sport Production Specifications
General
Brand
Ducati
Model
916 Sport Production
Category
Motorcycle
Language
English
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