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Dunham-Bush R22 WCPS-B Series User Manual

Dunham-Bush R22 WCPS-B Series
30 pages
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Form No: MM0214A / MM0215A
W
ater-Co
oled
Air-Conditioner
Single Package
with Scoll Compressors
Products That Perform . . .By People Who Care
®
50 / 60 Hz
R22 / R407C
WCPS-B Series

Table of Contents

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Dunham-Bush R22 WCPS-B Series Specifications

General IconGeneral
BrandDunham-Bush
ModelR22 WCPS-B Series
CategoryAir Conditioner
LanguageEnglish

Summary

1.0 INTRODUCTION

2.0 GENERAL INFORMATION

2.1 SAMPLE NOMENCLATURE

Explains the model naming convention for the units.

2.2 RECEIVING, INSPECTION AND PACKAGING

Details procedures for receiving and inspecting the unit upon delivery.

2.3 RIGGING AND UNCRATING

Provides guidelines and precautions for handling and unpacking the unit.

2.4 LIMITATIONS

Lists operational restrictions and conditions to avoid for optimal performance.

3.0 INSTALLATION

3.1 FOUNDATION

Describes requirements and methods for unit foundation and placement.

3.2 LOCATIONS

Recommends optimal placement for units to facilitate operation and reduce costs.

3.3 CLEARANCE

Specifies minimum clearances required around the unit for access and airflow.

3.4 UNPACKING AND UNCRATING

Instructions for safely removing packaging and preparing the unit for installation.

3.5 BLOWER SECTION

Information regarding the unit's blower system, discharge patterns, and duct connections.

3.6 EVAPORATOR SECTION

Details about the unit's evaporator section, including coil depth and filter access.

3.7 CONDENSER SECTION

Information on the condenser section, including pressure ratings and connections.

3.8 COOLING TOWER

Recommendations for selecting and installing cooling towers for condenser water.

4.0 OPERATION

4.1 SYSTEM CAPACITY

Discusses factors influencing unit capacity and control methods.

4.2 SYSTEM WATER FLOW

Explains the importance of correct water flow rates for condenser performance.

4.3 TEMPERATURE CONTROL

Details thermostat placement and environmental considerations for accurate control.

4.4 TEMPERATURE SETTING

Specifies recommended temperature settings for cooling and heating modes.

4.5 PHASE ROTATION

Addresses potential issues with compressor rotation during initial startup.

4.6 CYCLE LIMIT RATE

Advises on compressor cycling limits to ensure longevity and performance.

4.7 HOT GAS BYPASS

Explains the function and adjustment of the hot gas bypass valve.

4.8 REFRIGERANT CIRCUIT AND COMPONENTS

Illustrates and lists the key components of the unit's refrigerant system.

4.9 TYPICAL OPERATING SEQUENCE FLOW CHART

Provides a visual flow chart of the unit's standard operating sequence.

4.10 START- UP CHECK LIST

A comprehensive checklist for verifying proper unit installation and readiness.

4.11 TYPICAL WIRING SCHEMATIC WITHOUT STARTER

Electrical wiring diagram for units without a starter.

4.12 TYPICAL WIRING SCHEMATIC WITH DOL

Electrical wiring diagram for units using Direct On-Line starters.

4.13 TYPICAL WIRING SCHEMATIC WITH AUTOTRANS

Electrical wiring diagram for units utilizing auto-transformer starters.

5.0 MAINTENANCE

5.1 GENERAL

General advice on the importance of regular inspection and preventive maintenance.

5.2 SCHEDULE OF INSPECTION AND MAINTENANCE

Outlines a recommended schedule for unit inspection and maintenance tasks.

5.3 CONDENSER MAINTENANCE

Focuses on maintaining the unit's condenser heat transfer surfaces for efficiency.

5.4 WATER TREATMENT

Discusses common water treatment problems and suggested controlling chemicals.

5.5 TIGHTENING OF PULLEY SET SCREW

Provides torque specifications for tightening pulley set screws.

5.6 PULLEY ALIGNMENT

Step-by-step instructions for aligning unit pulleys using a string method.

5.7 BELT TENSION INSPECTION GUIDE

Guide on how to measure and inspect belt tension using a tension meter.

5.8 TROUBLE-SHOOTING CHART

A diagnostic chart to identify causes and remedies for common unit faults.

5.9 SAMPLE LOG SHEET

A template for recording periodic operational data for monitoring and troubleshooting.