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DURAG HM-1400 TRX 2 User Manual

DURAG HM-1400 TRX 2
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Operating manual
HM-1400 TRX 2
Total Mercury Analyser
GmbH • Kollaustraße 105 • 22453 Hamburg • Germany • www.durag.com
Before starting any work please read the operating
manual!
Article no.:
4 019 962

Table of Contents

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DURAG HM-1400 TRX 2 Specifications

General IconGeneral
Power supply24 VDC
Protection classIP65
ApplicationMonitoring of dust concentration in flue gases
Measuring principleTriboelectric
Output signal4-20 mA

Summary

Information on this manual

Warning Symbols

Symbols used to indicate warnings and potential hazards.

Signal Words

Words indicating the severity of a hazard (DANGER, WARNING, CAUTION).

Hazardous Substance Symbols

Symbols indicating risks associated with hazardous substances.

Information Symbols

Symbols indicating potential material and environmental damage.

Safety Information

General safety information and specific safety tips.

Safety

General Safety Information

Basic guidelines for operating the product safely.

Device-Specific Hazards

Identifies specific risks associated with the device.

Hazards Due to Electrical Equipment

Details risks associated with electrical current and live voltage.

Hazard Due to Hot, Aggressive, Explosive Gases or High Pressure

Risks from gas properties and system connections.

Hazards Due to Chemicals

Potential risks when handling chemicals.

Risk of Chemical Burns, Skin Irritation

Warnings about corrosive chemicals used in the analyzer.

Risk of Poisoning

Warnings about inhaling mercury during maintenance.

Hazards Due to Hot Surfaces

Risks of burns from hot components.

Hazards During Transportation

Risks associated with lifting and moving the heavy device.

Personnel, Qualifications

Specifies required qualifications for personnel working with the device.

Description and Location of Safety Equipment and Emergency Stop Mechanisms

Information on safety features and emergency stops.

Intended Use

Defines the purpose and limitations of the HM-1400 TRX 2.

Product Description

Control Functions

Overview of device control features like leak test and zero adjustment.

Options (Not Compliant with Measuring Mode)

Details optional features that may not meet EN 15267 standards.

Variant Examples

Lists different versions of the HM-1400 TRX 2 with specifications.

Designation of Device Components

Identifies and labels the main components of the instrument.

Theoretical Basis

Principle of Operation

Explains how the HM-1400 TRX 2 measures mercury.

Sampling System

Describes the system for extracting and transporting sample gas.

Thermocatalytic Reactor

Explains the function of the reactor in converting mercury.

Gas Drier

Details the system for removing moisture from sample gas.

The Hg0 Photometer

Explains the principle of the UV absorption photometer.

Standardisation

Describes how measurements are converted to standard conditions.

Gas Transport

Explains how sample gas is moved through the instrument.

Speciation (Optional)

Describes the optional measurement of elemental and oxidised mercury.

Dilution (Optional)

Details the optional dilution function for high concentrations.

Zero Adjustment

Explains the process of setting the zero point for accurate measurement.

Leak Test

Describes the self-test for internal gas-carrying lines.

Internal Reference Gas Generator

Details the internal generator for oxidised mercury testing.

Back-Purging

Explains how to clear the sample probe filter.

Control

Describes the PLC's role in operation and monitoring.

Checking for Malfunctions

Lists monitored sensor values and potential fault conditions.

Installation, Commissioning

Safety

General safety instructions during transport and assembly.

For Electrical Work

Safety precautions for electrical system work.

For Components with Hot Surfaces

Warnings about hot components and burn risks.

When Working with Chemicals

Notes on handling chemicals safely.

For the Protection of Electronic Components

Precautions against electrostatic discharge (ESD).

Instrument Location

Guidelines for choosing a suitable installation site.

Installation Location of the Sampling Probe

Details for installing the sampling probe correctly.

Installing the Welded-in Tube with Connection Flange

Steps for installing the welded-in tube and flange.

Electrical Connection

Requirements for connecting the device to the power supply.

Installation Sequence for the Measurement System

Step-by-step guide for installing the complete measurement system.

Installing the Sampling Probe

Detailed steps for mounting the sampling probe onto the weld-in pipe.

Installation of the Measurement Instrument

Steps for setting up and securing the main instrument.

Sampling Probe and Sample Gas Line

Guidance on establishing gas-tight connections for the sample line.

Power Supply

Details on connecting the device to the power supply.

Signal Lines

Instructions for connecting signal and data cables.

Exhaust Gas

How to connect the exhaust gas line.

Condensate

Instructions for connecting the condensate line.

Using the Chemicals Necessary for Operation

Guidance on using supplied chemicals and safety data sheets.

Commissioning with Preset Parameters

Steps for initial device setup and parameter configuration.

Preparation for Operation Phase

Monitoring of system components before entering operation.

Measuring Mode

Describes the device's operation and monitoring parameters.

Decommissioning

Steps to safely shut down the device before maintenance.

Storage

Guidelines for storing the device properly.

Dismantling

Procedure for safely taking the device apart.

Disposal

Instructions for environmentally friendly disposal of the product.

Operation

The Terminal

Overview of the control panel and its keys.

Basic Rules for Operation

Fundamental principles for operating the device.

Measured Values and System Structure Menu

Explanation of the device's status and menu navigation.

System Messages

How to access and interpret system messages and fault logs.

Password Protection

Details on accessing protected menu levels using passwords.

Main Menu

Navigation guide to the device's main menu structure.

"Control Room Signals" Menu (11, 14)

Displaying measured values and status signals to the control room.

"Functions" Menu (21, ..., 24)

Manual triggering of device functions like measurement or leak test.

"Start, Adjustment" Menu (211, ..., 214)

Configuration and manual control of basic device functions.

"Reactor, Pump, Valves" Menu (221, ..., 224)

Control and status of reactor, pump, and valve components.

"Optional" Menu (231, ..., 233)

Configuration options for installed optional components.

"Validation" Menu (241, ..., 246)

Test routines for zero and reference point drift.

"Settings" Menu (31, ..., 34)

Configuration of settings, time, and parameter settings.

"User" Menu (311...314)

User-level settings for date, time, units, and contrast.

"Language" Menu (341, ..., 347)

Selection of the user interface language.

"Status" Menu (41, ..., 46)

Overview of device status and operating parameters.

Verification of the Measuring System

Connecting an External Reference Gas Generator

Procedure for connecting an external gas generator for calibration.

Testing with the External Test Gas Generator TR-81 (Optional)

Steps for testing with the TR-81 generator.

Adjusting with the Internal Reference Gas Generator

Manual adjustment using the internal gas generator.

Maintenance

Maintenance Work

Overview of required maintenance tasks and intervals.

Notes on Cleaning

Instructions for cleaning the device.

Technical Data

Application Data

Specifies gas type, temperature, pressure, and humidity.

Technical Data – General

Covers measurement principle, conformities, design, and components.

Technical Data for the HM-1400 TRX 2

Detailed specifications for the analyser unit.

Technical Data – Sampling System

Specifications for the sampling probe, tube, and gas line.

Dimensioned Drawings

See Also

References to other dimensional drawings.

Messages/Fault Elimination

Monitored Parameters and Error Messages in Plain Text

Lists common parameters and error messages with descriptions.

Causes of Errors and Their Rectification

Details specific faults and their corresponding corrective actions.

Parameter List (Device Parameters in Delivered Condition)

User Interface

Parameters related to user interface settings like language and date.

Recording

Settings for data logging, interval, and file formats.

Sample Gas Line

Parameters for the sample gas line, including active and setpoints.

Sampling Probe

Parameters for the sampling probe, including active and setpoints.

Sampling Tube

Parameters for the sampling tube, including available and setpoints.

Back Purging

Parameter for activating the back purging function.

System

System-wide parameters like autostart and maintenance.

Reactor Box

Parameters related to the reactor box.

3-Way Valve

Parameters for the 3-way valve, including mode and heating.

Reactor

Parameters for the reactor, including availability and service life.

Cooler Temperature

Setpoint and limits for the cooler temperature.

Gas Temperature

Limits for gas temperature.

Photometer

Setpoint and limits for the photometer.

Volume Flow

Parameters for volume flow, including operating mode and setpoint.

System Pressure

Limits for system pressure.

Measuring Range Settings

Parameters for automatic switchover and measuring ranges.

Measuring Range 1

Range, dilution, offset, and span for measuring range 1.

Measuring Range 2

Range, dilution, offset, and span for measuring range 2.

Threshold

Threshold parameter for measurements.

Times

Parameters for integration, response, and delay times.

Automatic Zero Point

Settings for automatic zero point adjustment.

Maintenance

Setting for next maintenance interval.

Speciation

Mode and settings for the speciation option.

Leak Test

Parameters for leak test timing and duration.

Reference Gas Generator

Parameters for the reference gas generator.

Evaporator A33

Heating parameters for the evaporator.

Reference #0

Settings for reference gas source 0.

Reference #1-4

Settings for reference gas sources 1-4.

Cycle

Sequence and timing for cyclical operations.

Digital Inputs, Control Room

Digital inputs from the control room.

Digital Internal Inputs

Internal digital inputs.

Digital System Inputs

Digital inputs from system sensors.

Dig Outputs to Control Room

Digital outputs to the control room.

Internal Outputs

Internal digital outputs.

System Outputs

System outputs.

Analogue Outputs

Analogue outputs for measured values.

Index

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