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DuraMax 6.6L V8 Turbo Diesel Engine User Manual

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78 pages
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Features and Controls
..................................... 2-1
Starting and Operating Your Vehicle
............. 2-2
Instrument Panel
............................................. 3-1
Warning Lights, Gages and Indicators
........... 3-2
Service and Appearance Care
.......................... 5-1
Diesel Fuel Requirements and Fuel System
... 5-2
Checking Things Under the Hood
............... 5-14
Capacities and Specifications
..................... 5-36
Maintenance Schedule
..................................... 6-1
Maintenance Schedule
................................ 6-2
Index
................................................................ 1
2005 DURAMAX™ Diesel Engine M
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DuraMax 6.6L V8 Turbo Diesel Engine Specifications

General IconGeneral
Displacement6.6L
ConfigurationV8
AspirationTurbocharged
Fuel TypeDiesel
Horsepower445 hp
Torque910 lb-ft
Compression Ratio16.0:1
Weight835 lbs
Firing Order1-2-7-8-4-5-6-3
Block MaterialCast iron
Head MaterialAluminum
ValvetrainOHV, 4 valves per cylinder
Engine TypeV8 Turbo Diesel
Bore x Stroke103 mm x 99 mm
Fuel SystemCommon Rail Direct Injection
TransmissionAllison 1000 6-speed automatic

Summary

Features and Controls

Starting and Operating Your Vehicle

Covers starting the diesel engine, automatic/manual transmission operation, and key procedures.

Cold Weather Starting

Tips for good starting in cold weather, including oil and coolant heater usage.

Elevated Idle/Exhaust Restrictor

Explains the feature that raises idle speed and restricts exhaust flow in cold conditions.

Winter Cover

Details the purpose, installation, and usage guidelines for the winter cover.

Engine Coolant Heater

Explains how to use the engine coolant heater for cold weather starting and its benefits.

Instrument Panel

Warning Lights, Gages and Indicators

Provides an overview of the instrument panel cluster and its various displays.

Malfunction Indicator Lamp

Explains the Check Engine Light, its purpose, and potential causes.

Oil Pressure Gage

Describes the oil pressure gauge, its readings in US/Canada, and important cautions.

Wait to Start Light

Explains the function of the wait-to-start light for diesel glow plug system readiness.

Fuel Gage

Details how the fuel gauge indicates remaining fuel and potential usage scenarios.

Driver Information Center (DIC)

Explains the DIC display, warning messages, and common system indicators.

Service and Appearance Care

Diesel Fuel Requirements and Fuel System

Covers fuel types, additives, cold weather operation, and fuel system maintenance.

Water in Fuel

Discusses issues related to water in fuel, its detection, and corrective actions.

Fuel Priming

Explains how air gets into the fuel lines and the procedure for priming the system.

Running Out of Fuel

Provides steps to restart the engine after running out of fuel, including priming.

Fuel Filter Replacement

Step-by-step guide for replacing the fuel filter, including cautions.

Filling Your Tank

Instructions and safety precautions for refueling the vehicle.

Filling a Portable Fuel Container

Safety guidelines for filling portable fuel containers.

Checking Things Under the Hood

Engine Compartment Overview

Provides an overview of engine compartment components and their locations.

Engine Oil

Checking Engine Oil

Covers checking engine oil level, adding oil, and the types of oil to use.

What Kind of Engine Oil to Use

Details recommended engine oil types and viscosity grades.

Engine Air Cleaner/Filter

Explains inspection and replacement of the engine air cleaner/filter.

Transmission and Cooling Systems

Automatic Transmission Fluid

Details checking and changing automatic transmission fluid and filter.

Engine Coolant

Information on the cooling system, coolant type, and checking/adding coolant.

Engine Overheating

Discusses causes, symptoms, and remedies for engine overheating.

Cooling System

Overview of the cooling system components and what to do if overheating occurs.

Capacities and Specifications

Engine Specification

Lists engine specifications including VIN code and type.

Capacities

Provides fluid capacities for cooling system, transmission, and engine oil.

Maintenance Schedule

Introduction

Importance of maintenance, GM Protection Plan, and general requirements.

Maintenance Requirements

Emphasizes following the schedule for warranty and good working condition.

Your Vehicle and the Environment

Explains how proper maintenance benefits the environment and vehicle condition.

Using Your Maintenance Schedule

Guides users on how to adapt the schedule based on driving habits.

Scheduled Maintenance

Outlines maintenance services required based on mileage/time intervals (Maintenance I/II).

Additional Required Services

Lists specific services required at certain mileage intervals for different driving conditions.

Maintenance Footnotes

Provides explanations and clarifications for specific maintenance items and services.

Owner Checks and Services

Lists owner-performed checks and services at various intervals.

At Each Fuel Fill

Specifies checks to perform every time the vehicle is refueled.

At Least Once a Month

Lists checks that should be performed at least once a month.

At Least Once a Year

Details checks and inspections to be performed annually.

Recommended Fluids and Lubricants

Lists recommended fluids and lubricants by name, part number, or specification.

Normal Maintenance Replacement Parts

Identifies common replacement parts with their GM and ACDelco part numbers.

Maintenance Record

Provides a log for recording completed maintenance services and dates.