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DuroStar DS4000WGE User Manual

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DS4000WGE GENERATOR
This manual provides information regarding the operation
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
manual. We reserve the right to change this product at
any time without prior notice.
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpowerequipment.com
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
844-DUROMAX
User Manual
REV: DS4000WGE-05292018

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DuroStar DS4000WGE Specifications

General IconGeneral
BrandDuroStar
ModelDS4000WGE
CategoryWelding System
LanguageEnglish

Summary

Introduction

Notice Regarding Emissions

Information about the generator's compliance with emission regulations and control systems.

General Safety Procedures

Safety Alert Symbol and Terms

Explains the safety alert symbol and the meaning of DANGER, WARNING, and CAUTION.

General Safety Warnings

Details critical safety warnings regarding carbon monoxide, exhaust, and heat hazards.

Flammable Vapors and Electrocution Warnings

Covers hazards related to gasoline vapors, open flames, and electrical shock.

Generator Hazard Markings

Illustrates and explains specific safety and hazard labels present on the generator unit.

Quick Start Guide

Initial Setup Steps

Guides through initial setup tasks like removing braces, adding fluids, and turning valves.

Engine Start and Device Connection

Details how to start the engine, adjust choke, and connect devices.

Generator Components

Component Identification

Identifies and describes the various parts and controls of the generator unit.

Package Contents

Included Accessories

Lists and describes the tools and accessories that come with the generator.

Generator Setup

Remove Shipping Braces

Instructions for safely removing protective braces from the generator after unpacking.

Wheel Kit Installation (Optional)

Steps for installing the optional wheel kit for easier portability of the generator.

Adding Oil

Procedure for adding the correct type and amount of engine oil before initial operation.

Adding Gasoline

Guidance on filling the fuel tank with the appropriate type of unleaded gasoline.

Grounding the Generator

Instructions on how to properly ground the generator for electrical safety.

High Altitude Operation

Information on how altitude affects generator performance and necessary adjustments.

Starting the Generator

Pre-Start Checks

Essential checks, including oil and fuel levels, before starting the generator.

Starting Procedure

Detailed steps for initiating the generator's engine, including choke and switch operation.

Using the Generator

AC Usage

Explains how to connect AC devices and understand wattage requirements for the generator.

Appliance Wattage Guide

A table listing estimated wattage requirements for various tools and appliances.

Connecting Loads to Generator

How to plug devices into the generator and manage load distribution.

Choosing Power Cords

Guidance on selecting appropriate power cords based on gauge, length, and load.

Connecting Welding Cables

Steps for connecting welding cables to the terminals and adjusting current.

Welding Current and Cable Selection

Information on selecting welding current settings and appropriate cable gauges.

Welding Duty Cycle Explained

Explanation of duty cycle and its impact on welder performance and lifespan.

DC Usage

Instructions for connecting the generator to charge 12V batteries.

Disconnecting DC Connections

Safety precautions for disconnecting battery charging cables.

Maintenance and Care

Maintenance Schedule

A table outlining routine maintenance tasks and their recommended intervals.

Checking Engine Oil Level

Detailed procedure for checking the generator's engine oil level.

Changing Engine Oil

Steps for draining and replacing the generator's engine oil.

Cleaning Air Cleaner Element

Instructions for removing and cleaning the generator's air filter elements.

Reassembling Air Cleaner

Steps for washing, drying, oiling, and reinstalling air cleaner elements.

Inspecting Spark Plug

How to remove and visually inspect the generator's spark plug.

Servicing Spark Plug

Steps for measuring gap, cleaning, re-gapping, and reinstalling the spark plug.

Emptying Fuel Tank

Procedure for draining gasoline from the fuel tank for storage.

Storing Emptied Gasoline

Guidance on how to properly store drained gasoline with stabilizer.

Cleaning Fuel Filter Cup

Steps for removing, cleaning, and reinstalling the fuel filter cup.

Storage and Transportation

Storage Preparation Guidelines

Instructions for preparing the generator for different storage durations.

Specifications

Generator Technical Specifications

Lists key technical data including wattage, voltage, dimensions, and capacities.

Troubleshooting

Troubleshooting Overview

Introduction to the section designed to help resolve generator operational issues.

Engine Start Issues

Potential problems and solutions when the generator engine fails to start.

No Electrical Output

Troubleshooting steps for when the engine runs but no power is generated.

Load Support Problems

Solutions for when the generator cannot adequately power connected devices.

Wiring Diagram

Generator Electrical Diagram

A schematic showing the generator's symbolic circuits and wiring connections.

Warranty

Product Warranty Terms

Details the 3-year parts warranty, exclusions, and limitations for residential use.

Emissions Control Warranty

Explains the warranty coverage for the engine's emissions control system as per EPA/California standards.

Owner's Warranty Responsibilities

Outlines the owner's duties regarding maintenance, presentation, and contact for warranty claims.

General Emissions Warranty Coverage

Specifies that the engine and equipment meet regulations and are free from defects for two years.

Warranty Interpretation and Conditions

Further clarifies warranty application for scheduled parts, repairs, and non-OEM parts.

Customer Service

Customer Service Contact Details

Provides the company's address, toll-free number, website, and service hours.