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DUSTLESS BLASTING MOBILE Series User Manual

DUSTLESS BLASTING MOBILE Series
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DUSTLESS BLASTING
MOBILE USER MANUAL
DB500
®
MOBILE S™ | DB500
®
MOBILE XL™ | DB800
®
MOBILE™ | DB800
®
MOBILE DUAL
®
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DUSTLESS BLASTING MOBILE Series Specifications

General IconGeneral
CategoryPower Tool
MobilityMobile
ApplicationSurface preparation and cleaning
Blast PressureUp to 150 PSI
Water Tank CapacityVaries by model
Abrasive CapacityVaries by model
Air ConsumptionVaries by model
Media CapacityVaries by model
Nozzle SizeVaries by model
Hose LengthVaries by model

Summary

A NOTICE TO INTERNATIONAL DISTRIBUTORS

IMPORTANT SAFETY INSTRUCTIONS

Critical Warnings and Dangers

Key safety alerts regarding dust inhalation, lung damage, and equipment hazards.

Operational Precautions

Essential steps for safe operation and maintenance of blast cleaning equipment.

MOBILE EQUIPMENT WARRANTY

Blast Pot and Trailer Warranties

Details limited lifetime warranty for blast pots and one-year warranty for trailers.

Compressor and Tire Warranties

Covers warranties for Rotair compressors and TexTrail trailer tires.

Water Pump and General Warranty Terms

Outlines All-Flo water pump warranty, third-party warranties, and general terms.

DIAGRAMS AND PARTS LIST

Equipment Diagrams and Part Identification

Visual guides and identification of components for the blasting equipment.

MODEL DB500® OVERVIEW

DB500® Model Components

Details the overview and key parts of the DB500® model.

DB500® Mobile ST/XL Components

Lists specific components for the DB500® Mobile ST™ and XL™ models.

MODEL DB800® OVERVIEW

DB800® Model Components

Details the overview and key parts of the DB800® model.

DB800® Mobile/Dual Components

Lists specific components for the DB800® Mobile™ and Dual™ models.

GETTING STARTED AND PROCEDURES

Start Up and Shut Down Procedures

Guides users through the essential steps for starting and shutting down the equipment.

Connecting Equipment and Initial Startup

Covers connecting blast hose, electric line, and starting the compressor.

Depressurizing and Filling Blast Pot with Water

Explains how to depressurize the pot and fill it with water.

Filling Blast Pot with Abrasive and Blasting

Details filling the blast pot with abrasive and initiating the blasting process.

Safely Shutting Down the Machine

Provides instructions for safely shutting down the equipment after use.

CHOOSING BLAST PRESSURE

Blast Pressure Concepts and Adjustment

Explains blast pressure, adjustment methods, and general guidelines.

Application-Specific Pressure Recommendations

Offers pressure guidelines for marine, automotive, and graffiti removal applications.

CHOOSING ABRASIVE

Abrasive Types, Shapes, and Sizes

Introduces abrasive media, types, shapes, and size classifications.

Abrasive Characteristics and Anchor Profile

Discusses abrasive shape, anchor profile, and size measurement.

Abrasive Density, Hardness, and Supply Adjustment

Covers abrasive density, hardness, and adjusting media flow.

Abrasive Comparison Chart Overview

Introduces a chart comparing various media types for blasting applications.

TOWING AND SWITCHING OPERATIONS

Towing Safety and Hookup Procedures

Provides a checklist and steps for safely towing and hooking up the equipment.

Switching to Dry Blasting Procedure

Details the procedure for preparing the machine for dry blasting operations.

MOBILE EQUIPMENT MAINTENANCE

Control Box, Parker Valve, and Pressure Regulator Maintenance

Instructions for maintaining control box, Parker valve, and pressure regulator.

Filter, Fan, Moisture Trap, and Water Pump Maintenance

Covers maintenance for filter regulators, fans, moisture traps, and water pumps.

Vibrator Control, Machine Storage, and Flushing

Guidance on vibrator control, machine storage, and flushing procedures.

Abrasive Flow and Wear Part Inspection

Discusses changing abrasive flow and inspecting wear parts for longevity.

COMPRESSOR MAINTENANCE

Rotair Compressor Manuals and Schedule

Information on obtaining user manuals and the maintenance schedule for Rotair compressors.

APT Compressor Parts Information

Lists generic part numbers for APT compressors for maintenance purposes.

Radiator, Air Filter, and Support Contacts

Tips on cleaning radiator fins, maintaining air filters, and contact info for support.

CONTAINMENT, MASKING, AND NOZZLE CONTROL

Containment and Masking Strategies

Methods for containing blasting byproducts and masking delicate areas.

Nozzle Control and Types

Guidance on nozzle control, types of nozzles, and their applications.

Cleanup, Storage, and Winter Precautions

Procedures for cleanup, storage, and preventing freeze damage during winter.

REMOVING AND LOADING BLAST POT

Blast Pot Removal from Trailer

Step-by-step guide for safely removing the blast pot from the trailer.

Loading Blast Pot onto Trailer

Instructions for safely loading the blast pot back onto the trailer.

PINCH HOSE MAINTENANCE

Pinch Hose Rotation and Inspection

Recommends rotating and inspecting the pinch hose for wear and integrity.

Brass Coupling Attachment Procedures

Provides instructions for removing old and attaching new brass couplings to the pinch hose.

RESOURCES

Training, Safety, and Parts Resources

Links and information for training, safety data sheets, and replacement parts.

SERVICE RECORD