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E-Bike 36V User Manual

E-Bike 36V
61 pages
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MANUAL
36V MODELS
SERVICE
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E-Bike 36V Specifications

General IconGeneral
Voltage36V
Motor Power250W
Battery Capacity10Ah
Max Speed25 km/h
Brake TypeDisc Brakes
Charging Time4-6 hours
Frame MaterialAluminum
Tire Size26 inches

Summary

GENERAL INFORMATION

BEEP/LED CODES

Describes E-Bike's beep and LED signals for system status and faults.

RECOMMENDED MAINTENANCE SCHEDULE

Provides a schedule for inspecting components before rides and every 5-10 rides.

SPECIFICATIONS

Table 4: Torque Specifications

Provides torque values in kg-cm, in.-lb., and ft.-lb. for various fasteners.

Table 5: Performance Specifications

Details performance metrics like top speed, acceleration, maximum grade, and range.

BATTERY PACK

CHARGING THE BATTERIES

Explains battery charging procedures, important notices, and on-board charging steps.

REPLACING THE BATTERY

Provides a step-by-step guide for removing and replacing the E-Bike battery pack.

Installation (Battery)

Details the steps for installing a new battery into the battery case, including connections.

REPLACING THE CHARGER

Guides on removing and installing the E-Bike charger, including identifying charger types.

BATTERY PACK TEST

Explains how to perform charger operation and output tests, and battery voltage tests.

HANDLEBAR and CONTROLS

THROTTLE CONTROL (RIGHT SIDE)

Guides on removing and installing the right-side throttle control assembly.

BRAKES

BRAKE CABLE REPLACEMENT

Provides step-by-step instructions for removing and installing brake cables.

BRAKE LEVER FREE PLAY ADJUSTMENT

Details how to adjust brake lever free play to ensure proper engagement and clearance.

BRAKE PAD

Explains the brake pad system and provides procedures for removal and installation of pads.

BRAKE PAD ALIGNMENT

Details how to align brake pads for optimal braking efficiency, covering toe, vertical, tangent, and height.

SHIFTER and DERAILLEUR

SHIFTER CABLE Removal

Details how to remove the shifter cable, noting routing paths.

SHIFTER CABLE Installation

Guides on routing and installing the new shifter cable.

Derailleur Adjustment

Explains derailleur adjustment using H-, L-, and B-screws for limit and pulley alignment.

ELECTRICAL

CONTROLLER Removal

Details steps for removing the controller, including disconnecting wires and mounting screws.

CONTROLLER Installation

Guides on installing the controller assembly, including mounting screws and wire connections.

MOTOR Removal

Guides on removing the motor by disconnecting the QR connector and the rear wheel.

TROUBLESHOOTING General instructions

Provides general guidance on diagnosing and resolving faults by following test procedures.

Troubleshooting Symptoms C

Diagnoses motor non-operation when throttle is applied, despite system power ON.

Troubleshooting Symptoms D

Addresses bad beep sounds and continuous LED flashing at power ON.

Troubleshooting Symptoms E

Diagnoses headlight failure when the system is on.

Troubleshooting Symptoms G

Diagnoses taillight failure when the system is on.

Motor test

Checks if the motor generates voltage when spun backwards, indicating functionality.

Throttle resistance test

Measures throttle resistance at off and full positions to check for faults.

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