E-TON VIPER 90

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Read this manual carefully before operating this vehicle. This manual should stay with

this vehicle if it is sold.

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Table of Contents8
Safety Information11
Location of the Warning and Specification Labels18
Description29
- Left View29
- Right View29
- Controls and Instruments30
Instrument and Control Functions31
- Main Switch31
- Transmission Gear Indicator Light (for VIPER 90R)32
- Handlebar Switches32
- Engine Stop Switch with Lanyard (for VIPER 70)33
- Throttle Lever35
- Speed Limiting Throttle Adjustment36
Vehicle Speed Limiter37
Front Brake Lever38
Rear Brake Lever38
Parking Brake39
Transmission Gear Selector (for VIPER 90R)40
Fuel Tank Cap40
Fuel40
Fuel Cock42
Choke43
Seat43
Kickstarter44
Pre-Operation Checks45
Pre-Operation Check List45
Fuel47
Engine Oil47
Final Transmission Oil47
Front and Rear Brakes47
Throttle Lever48
Drive Chain48
Tires48
Tire Pressure48
Tire Wear Limit50
Tire Information50
Aftermarket Tires and Rims50
Chassis Fasteners51
Instruments and Switches51
Operation52
- Starting a Cold Engine52
- Starting a Warm Engine54
- Engine Break-In55
- Parking55
- Parking on a Slope56
- Accessories and Loading57
Riding Your Atv59
- Getting to Know Your Atv60
- Ride with Care and Good Judgement60
- Be Careful Where You Ride69
- Turning Your Atv73
- Climbing Uphill75
- Riding Downhill78
- Crossing a Slope79
- Crossing through Shallow Water80
- Riding over Rough Terrain82
- Sliding and Skidding83
- What to Do if84
- What to Do84
Periodic Maintenance and Minor Repair86
- Owner's Manual and Tool Kit87
- Periodic Maintenance Chart for the Emission Control System88
General Maintenance and Lubrication Chart90
Checking the Spark Plug94
Inline Fuel Filter96
Engine Oil96
Final Transmission Oil99
Cleaning the Air Filter Element100
Cleaning the Spark Arrester104
Adjusting the Carburetor105
Adjusting the Engine Idling Speed105
Checking the Throttle Cable Free Play106
Valve Clearance107
Brakes107
Checking the Front Brake Shoes107
Adjusting the Front Brake Lever Free Play108
Checking the Rear Brake Pads110
Checking the Brake Fluid Level110
Changing the Rear Brake Fluid111
Checking the Rear Brake Lever Free Play111
Checking and Lubricating the Cables112
Checking and Lubricating the Front and Rear Brake Levers112
Checking the Wheel Hub Bearings113
Battery113
Replacing the Fuse115
Drive Chain Slack116
- Lubricating the Drive Chain117
- Removing a Wheel118
- Installing a Wheel118
- Troubleshooting119
- Troubleshooting Chart120
Cleaning and Storage121
- Cleaning121
- Storage122
Specifications124
- Spark Plug125
Consumer Information126
- Identification Numbers126
- Noise Regulation128
- Maintenance Record129
- Atv Limited Warranty131

E-TON VIPER 90 - Page 2

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