E-Z-GO 295cc User Manual

Page v
TABLE OF CONTENTS
Engine Shop Rebuild and Parts Manual
Section Page No.
• Oil Pressure Switch ............................. ............................................. .........................................D-4
• Pulser Coil ........................................... ............................................. .........................................D-4
• Fan Hub ............................................... ............................................. .........................................D-4
• Pulser Coil and Air Gap ....................... ............................................. .........................................D-5
• PCV Valve............................................ ............................................. .........................................D-5
• Oil Filter ............................................... ............................................. .........................................D-5
ENGINE REASSEMBLY E
CYLINDER HEAD ASSEMBLY
• Valve Guides........................................ ............................................. .........................................E-1
• Cutting the Valve Seats........................ ............................................. .........................................E-1
• Lapping the Valves............................... ............................................. .........................................E-1
• Valve Stem Seals................................. ............................................. .........................................E-2
• Valves .................................................. ............................................. .........................................E-2
• Cylinder Head...................................... ............................................. .........................................E-2
• Camshaft.............................................. ............................................. .........................................E-2
• Rocker Assembly................................. ............................................. .........................................E-2
• Rear Timing Belt Cover........................ ............................................. .........................................E-3
• Drive and Cam Pulleys, Idler and Timing Belt ................................... .........................................E-3
• Front Timing Belt Cover....................... ............................................. .........................................E-4
• Front Cylinder Baffle ............................ ............................................. .........................................E-4
• Rear Cylinder Baffle............................. ............................................. .........................................E-4
• Exhaust Manifold and Gasket.............. ............................................. .........................................E-4
• Blower Housing.................................... ............................................. .........................................E-4
• Coil and Mounting Bracket................... ............................................. .........................................E-4
• Valve Adjustment ................................. ............................................. .........................................E-4
• Spark Plugs.......................................... ............................................. .........................................E-4
• Rocker Cover....................................... ............................................. .........................................E-5
• Carburetor............................................ ............................................. .........................................E-5
ILLUSTRATED PARTS BREAKDOWN F
ILLUSTRATED PARTS BREAKDOWN
• Engine Illustrations .............................. ............................................. ......................................... F-1
• Engine Parts List.................................. ............................................. .........................................F-6
SERVICE TOOLS
• CYLINDER HEAD REMOVAL ............. ............................................. .........................................A-1
• CRANKCASE DISASSEMBLY ............ ............................................. .........................................B-1
• ENGINE MEASUREMENTS AND SPECIFICATIONS ...................... .........................................C-1
• CRANKCASE ASSEMBLY .................. ............................................. .........................................D-1
• CYLINDER HEAD ASSEMBLY............ ............................................. .........................................E-1

E-Z-GO 295cc Specifications

General

Brand	E-Z-GO
Model	295cc
Category	Engine
Language	English