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Easy Travel Elite - User Manual

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Summary

1. System Components and Details

1.1 EasyTravel Elite Parts Identification

Identifies and illustrates the main parts of the EasyTravel Elite scooter with numbered diagrams.

1.2 Control Panel Components

Details the functions and layout of the scooter's control panel, including switches and indicators.

2. Annual Service and Maintenance

2.1 Maintenance Checks and Procedures

Outlines essential checks for annual servicing to ensure safety, prevent accidents, and maintain proper function.

3. Spare Parts Replacement

3.1 Control Panel Assembly Replacement

Step-by-step guide for replacing the control panel assembly, including covers and cable connections.

3.2 Handgrip Pair Replacement

Instructions for removing and installing a new pair of handgrips on the scooter's handlebars.

3.3 Controller Cover Replacement

Procedures for removing and replacing the controller cover, ensuring cable routing.

3.4 Controller Replacement (Solo and S-Drive)

Guides for replacing Solo and S-Drive controllers, detailing wiring and securing procedures.

3.5 Battery Contacts Replacement

Procedures for replacing the battery contacts assembly, ensuring proper wiring.

3.6 Interface Circuit Board Replacement

Steps for replacing the interface circuit board for Solo and S-Drive controllers.

3.7 Control Cable Replacement

Instructions on how to replace the control cable connecting the control panel and interface board.

3.8 Power Cable to Motor Replacement

Guide for replacing the power cable that connects the motor and controller.

3.9 Hub Motor Replacement

Detailed steps for removing and installing a new hub motor assembly onto the fork.

3.10 Fork Assembly Replacement

Instructions for replacing the fork assembly, including securing the hub motor and quick release mechanism.

3.11 Column Release Cable Kit Installation

Procedures for installing the column release cable kit to ensure frame locking functionality.

3.12 Protector Roller Kit Replacement

Steps for installing a new protector roller kit to the scooter's frame.

3.13 Black Vinyl Cap Replacement

Instructions for replacing a black vinyl cap, likely a protective cover for a screw.

3.14 Column Frame Replacement

Guide for replacing the entire column frame assembly, transferring components to the new frame.

3.15 Battery Case and Battery Replacement

Procedures for replacing the battery case or the batteries themselves within the case.

3.16 Battery Cover Replacement

Steps for replacing the cover of the battery case, securing it with screws.

3.17 Platform Lock Pin Kit Installation

Guide for installing the platform lock pin kit to secure the folding mechanism.

3.18 Seat Assembly Replacement

Instructions for replacing the entire seat assembly, including attachment brackets.

3.19 Seat Back Pad Replacement

Procedures for replacing the back pad of the seat, aligning tubes and securing with screws.

3.20 Seat Bottom Pad Replacement

Steps for replacing the bottom pad of the seat, aligning tubes and securing with screws.

3.21 Seat Attachment Bracket Replacement

Instructions for replacing the seat attachment brackets, ensuring correct alignment and tightening.

3.22 Footrest Platform Replacement

Guide for removing and installing a new footrest platform, including cleaning the frame surface.

3.23 Folding Lock Pin Kit Replacement

Procedures for installing the folding lock pin kit, ensuring proper spring and pin function.

3.24 Ring for Folding Lock Replacement

Instructions for replacing the ring used in the folding lock mechanism.

3.25 Rear Wheel Assembly Replacement

Steps for replacing the rear wheel assembly, including end caps and circlips.

3.26 Front Column Paint Protector Clips Replacement

Guide for replacing the paint protector clips on the front column, noting specific clip placement.

3.27 Flat Cap (Front Platform) Replacement

Instructions for replacing the flat cap on the front platform, ensuring gentle tapping.

3.28 Front Platform Paint Protector Clips Replacement

Guide for replacing the paint protector clips on the front platform, ensuring correct alignment.

3.29 Domed Caps (Seat Supports) Replacement

Instructions for replacing the domed caps on the seat supports, ensuring gentle tapping.

3.30 Rear Frame Paint Protector Clips Replacement

Guide for replacing the paint protector clips on the rear frame, ensuring correct alignment.

4. Controller Programming and Operation

4.1 Introduction to Controller Operation

Overview of the EasyTravel Elite's operation via the Solo Controller manufactured by Penny & Giles.

4.2 The SP1 Programmer

Details the SP1 programmer's functionality for setting controller speed, acceleration, and braking parameters.

4.3 Using the SP1 b Programmer

Guide on how to use the SP1b programmer for setting controller parameters, including precautions against incorrect values.

5. Fault Finding and Diagnosis

5.1 Introduction and Support

Information on obtaining training and support for fault finding from authorized distributors.

5.2 Electrical System Faults and Diagnosis

Identifies fault types based on LED flashes, general causes, and using the SP1b for diagnosis.

5.3 Servicing Defective Solo Controllers

Procedures for handling defective Solo controllers, emphasizing repair by authorized services.

6. Control Connections and Electrical Wiring Diagram

7. Charger Technical Specifications

8. Spare Parts List

8.1 List of Spare Parts Kits

Comprehensive list of all available spare parts kits with their part numbers, descriptions, and included items.

8.2 Spare Parts Kit Index

An indexed list of spare parts kits, cross-referencing part numbers with descriptions and page numbers for easy lookup.

9. Tool Types Required

Easy Travel Elite Specifications

General IconGeneral
CategoryMobility Aid
Battery Voltage24 V
FoldableYes
Seat Width18 inches
Wheel Size10 inches
Frame MaterialAluminum