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Troubleshooting
1
FSO-2405 2nd Ed. 02/07 General Information
Problem Probable cause Possible solution Reference
Transmission 1st/2nd and 3rd/4th Remove and assemble Synchronizer
slips out of gear synchronizer hub properly assemblies -
(continuation) swapped page 140
(anti-escape relief)
Mainshaft or Adjust end play End play
countershaft end adjustment -
play improperly page 148
adjusted
Worn or damaged Replace worn or As to this manual
shifting system damaged parts instructions
components (gear
shift lever, shift
yokes, bars, shift
blocks, etc.)
Oil leak Lubricant above Correct to proper Recommended
proper level lubricant level lubricant -
page 23
Clogged breather Verify an clean
breather
Worn or damaged Replace As to this manual
oil seals instructions
Housing capscrews Reassemble aplying As to this manual
not properly sealant and torque instructions -
tightened or lack properly pages 30 and 31
of sealant
Cracked housings Replace or repair Requires specifc
or damaged damaged parts procedure
housing surfaces
Bearing failures Low lubricant level Fill with recommended Recommended
oil to the proper level lubricant -
page 23
Contaminated or Drain and replace with Recommended
not recommended recommended lubricant lubricant -
lubricant page 23
Transmission Reassemble As to this manual
components instructions
assembled improperly
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