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Eaton SLX9000 - Figure 3-12: SLX9000, FR7; Figure 3-13: Cable Installation in SLX9000, FR7
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SLX9000 Adjustable Frequency Drives User Manual
MN04003020E
For more information visit:
www
.eaton.com
3-13
January 2009
Installation of Cables to SLX9000, FR7
Figure 3-12: SLX9000, FR7
Figure 3-13: Cable Installation in SLX9000, FR7
44
46
Table of Contents
Main Page
Default Chapter
4
Table of Contents
4
List of Figures
6
Safety
10
Definitions and Symbols
10
Hazardous High Voltage
10
Warnings, Cautions and Notices
11
Chapter 1 - Overview
15
Receiving and Inspection
15
Table 1-1: SLX9000 AF Drive Catalog Numbering System
15
Storage
16
Maintenance
16
Technical Data
16
Figure 1-1: SLX9000 Block Diagram
17
Table 1-2: 208 - 240V, NEMA Type 1 Power Ratings
18
Table 1-3: 208 - 240V, NEMA Type 12 Power Ratings
18
Table 1-4: 380 - 500V, NEMA Type 1 Power Ratings
19
Table 1-5: 380 - 500V, NEMA Type 12 Power Ratings
19
Table 1-6: 525 - 690V, NEMA Type 1 Power Ratings
20
Table 1-7: 525 - 690V, NEMA Type 12 Power Ratings
20
Table 1-8: Technical Information
21
Chapter 2 - Installation
23
Mounting
23
Figure 2-1: NEMA Type 1 and NEMA Type 12 SLX9000 Drive Dimensions, MF4 - MF6
24
Table 2-1: SLX9000 Drive Dimensions
24
Figure 2-2: SLX9000 Dimensions, NEMA Type 1 and NEMA Type
25
Table 2-2: Dimensions for SLX9000, MF4 - MF6 with Flange Kit
25
Figure 2-3: SLX9000 Dimensions, NEMA Type 1 and NEMA Type 12 with Flange Opening, MF4 - MF6
26
Table 2-3: Dimensions for the Flange Opening, MF4 - MF6
26
Figure 2-4: SLX9000 Dimensions, NEMA Type 1 and NEMA Type 12, FR7
27
Table 2-4: SLX9000 Dimensions, FR7
27
Figure 2-5: SLX9000 Dimensions, NEMA Type 1 and NEMA Type 12, FR8
28
Table 2-5: SLX9000 Dimensions, FR8
28
Figure 2-6: SLX9000 Dimensions, NEMA Types 1 and 12, FR7 and FR8
29
Table 2-6: SLX9000 Dimensions, NEMA Types 1 and 12, FR7 and FR8 with Flange Kit
29
Figure 2-7: SLX9000 Dimensions, NEMA Types 1 and 12, FR7 and FR8
30
Table 2-7: SLX9000 Dimensions, NEMA Types 1 and 12, for the Flange Opening, FR7/FR8
30
Cooling
31
Figure 2-8: Installation Space
31
Table 2-8: Mounting Space Dimensions
31
Table 2-9: Required Cooling Air
31
Changing EMC Protection Class from H to T
32
Figure 2-9: Changing of EMC Protection Class, MF4 (Left) and
32
Figure 2-10: Changing of EMC Protection Class, MF6
32
Chapter 3 - Power Wiring
33
Power Connections
33
Figure 3-1: Power Connections, MF4 - MF6
33
Figure 3-2: FR7 Power and Motor Wiring Terminals
33
Figure 3-3: FR8 Power and Motor Wiring Terminals
34
Table 3-1: Cable Types Required to Meet Standards
35
Table 3-2: Cable and Fuse Sizes - 230V Ratings
35
Table 3-3: Cable and Fuse Sizes - 480V Ratings
36
Table 3-4: Cable and Fuse Sizes - 575V Ratings
36
Figure 3-4: Cable Accessories
37
Table 3-5: Mounting Procedure
38
Installation Guidelines
40
Table 3-6: Cable Spacings
40
Figure 3-5: Stripping of Cables
41
Table 3-7: Cable Stripping Lengths
41
Figure 3-6: SLX9000, MF4
42
Figure 3-7: Cable Installation in SLX9000, MF4
42
Figure 3-8: SLX9000, MF5
43
Figure 3-9: Cable Installation in SLX9000, MF5
43
Figure 3-10: SLX9000, MF6
44
Figure 3-11: Cable Installation in SLX9000, MF6
44
Figure 3-12: SLX9000, FR7
45
Figure 3-13: Cable Installation in SLX9000, FR7
45
Figure 3-14: SLX9000, FR8
46
Figure 3-15: Cable Installation in SLX9000, FR8
46
Table 3-8: Tightening Torques of Terminals
47
Chapter 4 - Control Wiring
49
Control Unit
49
Figure 4-1: Option Board Slots D and E in Frames MF4 - MF6
49
Mf4 - Mf6 460V
49
Control Connections
50
Figure 4-2: Option Board Slots
50
Figure 4-3: Control Connections, MF4 - MF6 460V
50
Mf4 - Mf6 460V
50
Table 4-1: Multi-Control Application Default Input/Output Configuration
51
Table 4-2: AI1 Configuration, When Programmed as DIN4, MF4 - MF6 460V
51
Table 4-3: Default I/O Configuration, All 230V, FR7 - FR8 460V and All 575V
52
Table 4-4: Control Input/Output Terminal Signals, MF4 - MF6 460V
53
Table 4-5: Option Board A9 Terminal Descriptions, All 230V, FR7 - FR8
54
Figure 4-4: Jumper Selection for SLX9000, MF4 - MF6
55
Table 4-6: Option Board A2 Terminal Descriptions, All 230V, FR7 - FR8
55
Figure 4-5: Location of Jumper Blocks in the Control Board of
56
Motor Thermistor (PTC) Connection
57
Figure 4-6: Motor Thermistor (PTC) Connection
57
Chapter 5 - Menu Information
59
Keypad Operation
59
Indicators on the Keypad Display
59
Figure 5-1: Control Keypad and Drive Status Indications
59
Numeric Indicators
60
Table 5-1: Drive Status Indicators
60
Table 5-2: Control Place Indicators
60
Keypad Pushbuttons
61
Figure 5-2: Keypad Pushbuttons
61
Table 5-3: Button Descriptions
61
Menu Navigation
62
Figure 5-3: Keypad Display Data
62
Figure 5-4: Keypad Navigation Chart
63
Table 5-4: Main Menu Functions
64
Figure 5-5: Monitoring Menu
65
Table 5-5: Monitored Signals
66
Figure 5-6: Parameter Value Change Procedure
67
Figure 5-7: Selection of Control Place
68
Table 5-6: Keypad Control Menu Selections
68
Figure 5-8: Normal State, no Faults
69
Figure 5-9: Fault Display
70
Figure 5-10: Fault History Menu
70
Table 5-7: Fault Types
70
Table 5-8: System Menu Functions
71
Figure 5-11: Storing and Loading of Parameter Sets
73
Figure 5-12: Parameter Locking
74
Figure 5-13: Default Page Function
75
Figure 5-14: Timeout Time Setting
75
Figure 5-15: HMI Acknowledge Timeout
77
Figure 5-16: Mwh Counter Reset
78
Table 5-9: Counter
78
Table 5-10: Trip Counter Pages
78
Table 5-11: Software Information Pages
78
Table 5-12: Application Information Pages
79
Table 5-13: Hardware Information Pages
79
Table 5-14: Connected Options Submenu
79
Figure 5-17: Expander Board Information Menu
80
Figure 5-18: Modbus Interface
80
Table 5-15: Modbus Commands Supported by SLX9000
81
Table 5-16: Output Process Data
82
Table 5-17: Input Process Data
82
Table 5-18: Status Word
82
Table 5-19: Actual Speed
82
Table 5-20: Control Word
83
Table 5-21: Speed Reference
83
Table 5-22: Bit Definitions
83
Chapter 6 - Start-Up
85
Safety Precautions
85
Sequence of Operation
86
Start-Up Wizard
88
Figure 6-1: SLX9000 Start-Up Wizard
88
Chapter 7 - Basic Application
89
Monitoring Values (Control Keypad: Menu M1)
90
Table 7-1: Monitoring Values
90
Parameter List
91
Table 7-2: Basic Parameters (Control Keypad: Menu P2 ➔ B2.1)
91
Chapter 8 - Multi-Control Application
93
Introduction
93
Control Input/Output
95
Table 8-1: Multi-Control Application Default Input/Output Configuration
95
Table 8-2: AI1 Configuration, When Programmed as DIN4
95
Table 8-3: Default I/O Configuration, All 230V, FR7 - FR8 460V and All 575V
96
Parameter Lists
97
Monitoring Values (Control Keypad: Menu M1)
98
Table 8-4: Monitoring Values
98
Table 8-5: Basic Parameters P2.1
100
Table 8-6: Input Signals, P2.2
102
Table 8-7: Output Signals, G2.3
104
Table 8-8: Drive Control Parameters, P2.4
104
Table 8-9: Prohibit Frequency Parameters, P2.5
104
Table 8-10: Motor Control Parameters, P2.6
105
Table 8-11: Protections, P2.7
106
Table 8-12: Autorestart Parameters, P2.8
106
Table 8-13: PID Reference Parameters, P2.9
107
Table 8-14: Pump and Fan Control Parameters, P2.10
108
Table 8-15: Keypad Control Parameters, K3
108
Chapter 9 - Description of Parameters
111
Basic Parameters
111
Input Signals
116
Figure 9-1: Jumper Selections of X4/X8 When AI1 Functions as DIN4
116
Figure 9-2: AI1 Signal Selection
117
Figure 9-3: AI1 Signal Filtering
118
Output Signals
120
Figure 9-4: Without (Left) and with (Right) Reference Scaling
120
Table 9-1: Output Signals Via RO1 and Expander Board RO1, RO2 and DO1
121
Figure 9-5: Analog Output Filtering
122
Figure 9-6: Analog Output Invert
123
Figure 9-7: Analog Output Scaling
124
Table 9-2: Analog Output Scaling
124
Figure 9-8: Output Frequency Supervision
125
Drive Control
126
Figure 9-9: Relay Output 1 ON- and OFF-Delays
126
Figure 9-10: Acceleration/Deceleration (S-Shaped)
126
Figure 9-11: DC-Braking Time When Stop Mode = Coasting
128
Figure 9-12: DC-Braking Time When Stop Mode = Ramp
128
Prohibit Frequencies
129
Figure 9-13: DC Braking Time at Start
129
Figure 9-14: Prohibit Frequency Area Setting
130
Figure 9-15: Ramp Speed Scaling between Prohibit Frequencies
130
Motor Control
131
Figure 9-16: Linear and Squared Change of Motor Voltage
131
Figure 9-17: Programmable Vhz Curve
132
Protections
133
Figure 9-18: Motor Cooling Power
136
Figure 9-19: Motor Temperature Calculation
137
Figure 9-20: Stall Characteristics Settings
138
Figure 9-21: Stall Time Count
138
Figure 9-22: Setting of Minimum Load
140
Figure 9-23: Underload Time Counter Function
140
Auto Restart Parameters
141
Figure 9-24: Automatic Restart
142
PID Reference Parameters
143
Figure 9-25: PID Controller Function as I-Controller
144
Figure 9-26: PID Output Curve with the Values of Example 2
145
Figure 9-27: PID Output with the Values of Example 3
146
Figure 9-28: Example of Actual Value Signal Scaling
147
Figure 9-29: Sleep Function
148
Table 9-3: Selectable Wake-Up Functions
149
Pump and Fan Control
150
Table 9-4: PFC-Control Input/Output Configuration with Three Pumps, MF4 - MF6 460V
152
Figure 9-30: 3-Pump Autochange System, Principal Control Diagram
153
Figure 9-31: Example of 3-Pump Autochange, Main Diagram
153
Table 9-5: PFC-Control Input/Output Configuration with Two Pumps, MF4 - MF6 460V
154
Figure 9-32: 2-Pump Autochange System, Principal Control Diagram
155
Figure 9-33: Example of 2-Pump Autochange, Main Diagram
155
Figure 9-34: Autochange Applied to Auxiliary Drives Only
156
Figure 9-35: Autochange with All Drives
157
Figure 9-36: Autochange Interval and Limits
158
Keypad Control Parameters
159
Control Signal Logic
160
Figure 9-37: Control Signal Logic of the Multi-Control Application
160
Appendix A - Fault Codes
161
Table A-1: Fault Codes
161
Appendix B - Expander Board Optaa
165
Description of Expander Board OPTAA
165
I/O Terminals on OPTAA
165
Figure B-1: Expander Board OPTAA
165
Table B-1: I/O Terminals of Board OPTAA
165
Appendix C - Expander Board Optai
167
Description of Expander Board OPTAI
167
I/O Terminals on OPTAI
167
Figure C-1: Expander Board OPTAI
167
Table C-1: I/O Terminals of Board OPTAI
167
Appendix D - Option Board Kits
169
230V, FR7 - FR8 460V and 575V Drives
169
Figure D-1: Option Boards
169
Table D-1: Option Board Kits
169
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