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ECO-WORTHY 5A User Manual

ECO-WORTHY 5A
30 pages
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User Manual
AUTOMATIC BATTERY CHARGER
FOR LEAD ACID BATTERIES (STANDARD, GEL AND AGM)
&LIFEPO4 BATTERIES
If you are experiencing technical problems and cannot find a solution in this manual,
please contact ECO-WORTHY for further assistance.
SUPPORT
Tel E-mail:customer.service@eco-worthy.com Web:www.eco-worthy.com
+44 20 7570 0328(EU)
1-866-939-8222(US)
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ECO-WORTHY 5A Specifications

General IconGeneral
Output Voltage12V
Max Charging Current5A
Operating Temperature-20°C to 50°C
Efficiency≥85%
Input Voltage12-24V
Battery TypeLead-acid
ProtectionShort Circuit, Reverse Polarity
Weight300g

Summary

WARNINGS

Risk of Explosive Gases

Warnings about explosive gases generated by lead-acid batteries during operation and the importance of following instructions.

Battery Explosion Risk Reduction

Instructions to follow to reduce the risk of battery explosions, including following marked instructions.

Fire and Spark Precautions

Never smoke or allow sparks or flames in the vicinity of the battery or engine.

Charger Usage Cautions

Cautions regarding charger use, including intended battery types and avoiding damage to property or persons.

Cord and Plug Safety

Guidelines for safely handling the charger's cord and plug to prevent damage and electric shock.

Ventilation Requirements

Avoid operating the charger in closed-in areas or restricting ventilation.

PERSONAL PRECAUTIONS

Proximity and Aid

Ensure someone is within voice range or close enough for aid when working with lead-acid batteries.

Emergency Wash Facilities

Keep plenty of fresh water and soap nearby for cases of battery acid contact.

Protective Gear

Wear complete eye protection and clothing protection, avoid touching eyes while working near batteries.

Acid Contact Response

Immediate washing procedures for skin/clothing contact with battery acid, and eye contact with water.

Tool Handling Safety

Do not drop metal tools on batteries as it might cause sparks or short-circuit damage.

Jewelry Removal

Remove all metal items (jewelry) when working with lead-acid batteries to prevent short circuits.

PREPARING TO CHARGE

Battery Removal and Accessory Check

Remove grounded terminals first and ensure vehicle accessories are off to prevent arcs during charging.

Ventilation During Charging

Ensure the area around the battery is ventilated during charging to disperse explosive gases.

Terminal Cleaning

Clean battery terminals carefully, ensuring corrosion does not contact eyes.

Battery Type Specifics

Add distilled water to unsealed batteries and follow instructions for sealed batteries.

Voltage Verification

Determine battery voltage and ensure it matches the charger's output rating.

LOCATE CHARGER

Charger Placement

Place charger as far from battery as DC cables permit, not directly above or below the battery.

Acid Dripping Avoidance

Never allow battery acid to drip on the charger when reading gravity or filling battery.

Ventilation for Operation

Do not operate the charger in a closed-in area with poor ventilation.

Battery Placement Restriction

Do not set a battery on top of the charger.

CONNECTION PRECAUTIONS

DC Clip Connection/Disconnection Order

Connect/disconnect DC clips only after removing AC cord; never allow clips to touch each other.

Vehicle Installation Connections

Steps for connecting the charger to a battery installed in a vehicle to avoid sparks.

Vehicle Component Clearance

Stay clear of moving engine parts like fan blades, belts, and pulleys during connection.

Polarity Check

Check battery post polarity; positive posts may have a larger diameter than negative posts.

Grounding Determination

Determine which battery post is grounded to the chassis for correct connection.

Negative Grounded Connection

Connect red clip to positive post, black clip to chassis of a negative-grounded vehicle.

Positive Grounded Connection

Connect black clip to negative post, red clip to chassis of a positive-grounded vehicle.

SAE Connector Use

Connect via a permanently mounted eyelet Lead SAE connector if applicable.

AC Power Connection

Connect the charger's AC supply cord to an electric outlet.

Disconnecting Procedure

Sequence for disconnecting: AC cord, chassis clip, then battery clip.

Battery Outside Vehicle Connection

Polarity Check (Battery Outside)

Check battery post polarity before connecting when the battery is outside the vehicle.

Cable Attachment

Attach an insulated battery output cable to the negative battery post.

Positive Clip Connection

Connect the positive (red) clip from the charger to the positive battery post.

Negative Clip Connection

Connect the negative (black) clip to the free end of the cable, away from the battery.

Connection Positioning

Position yourself and the cable end away from the battery during final connection.

AC Power Connection (Battery Outside)

Connect the charger AC supply cord to an electric outlet.

Disconnection Sequence

Disconnect in reverse order of connection, breaking the first connection far from the battery.

Marine Battery Charging

Marine batteries must be removed and charged on shore unless special equipment is used.

OPERATING INSTRUCTIONS

Automatic Monitoring

Charger is automatic; monitors battery and switches to storage mode when fully charged.

Cable Connections

How to connect the red positive and black negative leads to the battery terminals.

Lead Acid Battery Maintenance

Periodically check water levels for lead-acid batteries left connected long-term.

Spark Free and Polarity Protection

Charger has spark-free and reverse polarity protection; avoid clip contact.

Voltage Recognition and Polarity

Charger requires at least 2V from battery; correct polarity is needed for charging.

Reverse Polarity Indication

Red 'Reverse Polarity' light flashes if connected incorrectly; re-connect properly.

Repeated Plug/Unplug Warning

Avoid repeatedly plugging/unplugging charger; wait 1 minute after unplugging.

ESTIMATED TIME TO CHARGE

Charging Time Calculation

Formula and example for estimating battery charge time based on capacity and current.

Single Battery Charging

Recommendation to charge only one battery at a time.

FULLY DISCHARGED BATTERIES

Low Voltage Start-up

Charger requires >2V to start; a bad battery indicator flashes if below this.

Fooling the Circuit

Procedure to momentarily jump a <2V battery to a charged one to initiate charging.

Defective Battery Indication

Batteries below 9V after rapid discharge may be defective.

HOUR SAFETY FEATURE

72-Hour Safety Timer

Timer protects marginal batteries from overcharging; switches to float mode if charged within 72 hours.

SELECTION FOR OPERATING MODE

Mode Selection Process

Press MODE key before connecting to select charge mode: STD, AGM, LI, DC, Low temp.

LCD Signal Instruction

Explanation of various LCD signals like DC Adapter, battery types, charging voltage, and indicators.

HOW TO USE

Standard Mode

How to select and connect for Standard (GEL, SLA, VRLA) battery charging.

AGM Mode

How to select and connect for AGM battery charging.

LiFePO4 Mode

How to select and connect for LiFePO4 battery charging.

DC Adapter Mode

How to select and use the DC Adapter mode for 12V/10A output.

Low Temperature Charging

How to select for charging lead-acid batteries in temperatures below -10 degrees.

Battery Tester Mode

How to use the charger to test battery health without AC power.

LCD Signal INDICATION

Lead Acid Charging Signals

Indications for Power On, STD Mode, AGM Mode, Low Temp Mode, charge processes, GOOD, BAD BAT, BAT LOW, Fault.

LiFePO4 Charging Signals

Indications for LI mode, charge processes, GOOD, Bad Battery, BAT LOW, Fault for LiFePO4 batteries.

LiFePO4 Connection Note

Note on connecting clips and polarity for LiFePO4 battery charging.

DC Adapter and Battery Tester Signals

LCD signals and indications for DC Adapter mode and Battery Tester mode.

TROUBLE MESSAGE LIGHTS CHECKLIST

No LCD Signal Troubleshooting

Steps for when there is no LCD signal, checking connections and power.

No Charging Current Troubleshooting

Steps for when LCD is on but no charging current, checking battery connection and damage.

BAT LOW Signal Troubleshooting

What BAT LOW signal means (battery voltage under 9V) and potential actions.

BAD BAT Signal Troubleshooting

What BAD BAT signal means (worn out/defective battery) and suggestions.

Signal Not Coming On Troubleshooting

Troubleshooting when charging but 20-100% signal doesn't appear, checking battery condition or capacity.

LiFePO4 Charging Mode

4 Stage Charge Process

Diagram and description of the LiFePO4 charging stages: PCM Activation, Soft Start, Bulk, Absorption, Full Charge.

PCM Activation

Initial constant pulse frequency to activate the battery's PCM before charging.

Soft Start Phase

Applied when battery has a very low initial state of charge to help recovery.

Bulk Charge Phase

Delivers constant current to the battery, taking it up to 80% of full charge.

Absorption Phase

Constant voltage applied, with current reduced, until the battery is 100% charged.

Full Charge

Charging is complete; battery can be put into service or left connected.

Technical Specifications

Model Specifications

Details on model, input voltage, output voltage, max voltage, and min. starting voltage.

Protection Features

Specifications for overcharge, reverse polarity, short circuit, and spark proof protection.

Operating Conditions

Specifications for operating temperature and waterproof rating.

Recommended Battery Ranges

Recommended battery capacities for Lead-Acid and LiFePO4 batteries.

Charger Selection and Use

Application Guidance

Guidance on selecting and applying chargers based on charging and maintenance requirements.

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