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Egitron PerfiLab PRF-2014-01 User Manual

Egitron PerfiLab PRF-2014-01
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PerfiLab Manual
Automatic Bottleneck Control
System
Version 4.5.0
Valid for Interface Software for PC PerfiLab Pro v2.0.1 or above.
Valid for embedded Software v1.4 or above.
Valid for Model PRF-2014-01 or above.
RUA CENTRAL DA VERGADA, 1280
4535-166 MOZELOS VFR - PORTUGAL
TEL.: + 351 227 471 120 FAX.: +351 227 471 129
E-mail: info@egitron.pt
WEB: www.egitron.pt
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Egitron PerfiLab PRF-2014-01 Specifications

General IconGeneral
BrandEgitron
ModelPerfiLab PRF-2014-01
CategoryControl Systems
LanguageEnglish

Summary

EXEMPTION OF RESPONSABILITY

TRADEMARKS

DECLARATION OF CONFORMITY

GENERAL PRECAUTIONS

GUARANTEE AND TECHNICAL ASSISTANCE

In case of malfunctioning or request for technical assistance

INTRODUCTION

CONVENTIONS

Abbreviations

Explains abbreviations used in the manual for PerfiLab and related terms.

Messages

Defines icons and messages used to convey important information.

Chapter 1 - Installation

1.1 - Unpacking PerfiLab

Lists the essential components included in the PerfiLab package.

1.2 - Setting the mechanical system

Details the procedure for connecting cables to the command box.

Power connection

Instructions for connecting the power plug and verifying voltage compatibility.

1.3 - Minimum necessary requirements (PC)

Specifies the hardware and software prerequisites for the PerfiLab Pro software.

1.4 - Software installation

Provides step-by-step instructions for installing the PerfiLab Pro software.

Chapter 2 - Configurations

2.1 – Mandatory configurations

Covers essential settings for PC communication and gauge type selection.

PC communication configuration

Explains how to set up serial port and communication parameters for the PerfiLab.

Gauge Type

Procedure for selecting the appropriate comparator gauge for measurements.

Measuring units configuration

Details how to switch between millimeters and inches for measurements.

Report configuration

Instructions for customizing report headers with company details and logos.

2.2 – Optional configurations

Bottle configurations

Allows defining and managing different bottle types and their specific parameters.

Ideal Profile configurations

Method for saving ideal diameter profiles for each bottle type.

Test type configurations

Process for creating and defining test types to simplify report creation.

Configuration of the Depth Control Table

Enables setting specific depth points for bottle measurements.

Additional configuration tables

Lists optional tables for data entry, such as clients, suppliers, and responsibles.

2.3 - Gauge configurations

Gauge parameters

Details factory-set parameters for the measuring gauge, including units and modes.

Chapter 3 - Performing the tests

Placing the bottle

Step-by-step guide for correctly positioning the bottle for testing.

Setting the bottle position

Detailed steps for aligning the bottle and measuring device for accurate readings.

Acquiring bottleneck profile

Instructions for capturing bottleneck profile data at specified angles.

Acquiring the bottleneck profile

Software operations for profile acquisition

Using the PerfiLab Pro software interface to perform bottleneck profile acquisition.

Software main window controls

Explanation of various buttons and functions within the PerfiLab Pro software's main window.

Chapter 4 - Test consult

Method number 1: Temporal filter

Consulting tests by filtering them based on date ranges in the main window.

Method number 2: Test Management

Accessing and consulting tests through the dedicated Test Management window.

Chapter 5 - Printing reports

Report Printing Settings

Configuring options such as language, graphs, and values for printing test reports.

Chapter 6 - Export data to “.XLS”/”.XLSX” Files

Export window configuration

Details on setting up the export parameters for data transfer to Excel files.

Chapter 7 - Tools

7.1- Calibration

Utility for testing and calibrating the measuring device transportation system's movements.

7.2 - Gauge calibration

Procedure for calibrating the gauge, involving connector and screw adjustments.

Chapter 8 - Mechanical system verification and maintenance

8.1 - Manual vertical displacement

Adjusting the speed regulator for manual vertical movement of the measuring device.

8.2 - Lubrication points

Identifies specific parts requiring regular lubrication for system maintenance.

8.3 - System verification

Procedures for verifying system accuracy and gauge compatibility.

Repeatability verification

Method to check the consistency of measurements across multiple identical tests.

8.4 - Mechanical tuning

8.4.1- Shaft alignment

Steps to ensure proper alignment of the system's shafts.

8.4.2- Motor centring tuning

Procedure to align the motor with the spindle for optimal performance.

Appendix

Conic Marker (optional)

Description of an optional accessory for marking test points.

How to use in 0°/90° tests

Instructions for utilizing the conic marker during 0° and 90° tests.

PerfiLab cleaning and maintenance

Measuring device care instructions

Technical Characteristics:

MECHANIC

Specifications detailing the physical dimensions, weight, and protection index.

ELECTRIC

Specifications covering the microprocessor, memory, interfaces, and power supply.

Declaration CE of Conformity: