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Electric Bike Technologies E-BikeKit User Manual

Electric Bike Technologies E-BikeKit
28 pages
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E-BikeKit
Electric Bicycle
Conversion Kit System
E-BikeKit™ logo is a registered trademark of Electric Bike Technologies LLC.
Copyright © 2018 Electric Bike Technologies LLC. All rights reserved.
TM

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Electric Bike Technologies E-BikeKit Specifications

General IconGeneral
BrandElectric Bike Technologies
ModelE-BikeKit
CategoryBicycle Accessories
LanguageEnglish

Summary

The E-BikeKit™

Kit Box Contents

Lists all components included in the kit for easy verification.

Included Accessories

Lists additional accessories provided with the kit for installation and use.

Check Your Bike for Compatibility

Front Dropout and Fork Check

Verifies front dropout spacing and quick release tab compatibility.

Rear Dropout Spacing Check

Verifies rear dropout spacing compatibility for installation.

Axle Clearance and Filing

Ensures sufficient clearance for the axle, with instructions for filing if needed.

Install the E-BikeKit Wheel

Tire Mounting and Disc Mount Orientation

Details installing the tire and ensuring the disc mount is on the correct side.

Torque Arm and Washer Installation

Explains installing the torque arm and using washers for secure mounting.

Axle Nut Tightening Procedure

Specifies the correct torque for securing the wheel axle nuts.

Install E-Brakes, Throttle, and LCD

E-Brake Installation Steps

Guides on removing old brake handles and installing the new E-brakes.

Throttle Mounting and Selection

Details mounting the chosen throttle (thumb or twist) and reinstalling grips.

Connecting E-bike Component Wiring

Explains how to connect the LCD, E-brakes, and throttle wires.

Pedal Assist Sensor (PAS) Installation

PAS System Overview and Compatibility

Describes the PAS function and its compatibility with different bike crank types.

PAS/Throttle Disabling Options

Explains methods to disable PAS or throttle via settings or unplugging cables.

PAS Installation Details and Troubleshooting

Magnet Ring and Sensor Mounting

Covers directional magnet ring installation and zip-tying the sensor.

PAS Sensor Troubleshooting

Provides guidance on troubleshooting PAS sensor light indicators and common issues.

Battery Charging and Care

Battery Charging Procedure

Step-by-step instructions for connecting and charging the battery, including LED indicators.

Battery Maintenance Guidelines

Advises on charging immediately after use and maintaining charge during storage.

Controller Mounting and Wiring

Controller Mounting Options

Outlines three methods for securely attaching the controller to the bike.

Connecting E-Bike Kit Components

Details connecting the 4-to-1 wire, motor extension, and battery to the controller.

Securing and Managing Wires

Instructions for tucking and securing cables for clean management.

Final Installation Adjustments and Checks

Guides on checking brakes, testing wheel spin, and inspecting the kit for security.

Aluminum Case Lithium Batteries

Lithium Battery Charging and Lock Operation

Instructions for charging lithium batteries and operating the lock/switch.

Lithium Battery Hardware Components

Identifies the hardware components included for mounting lithium batteries.

Mounting Lithium Case Batteries

Installing Lower and Upper Struts

Details using bolts, nuts, and washers for strut connections to the rack.

Attaching the Mounting Plate

Covers bolting the mounting plate to the bike rack after rack installation.

LCD Quickstart Guide

Turning the LCD System On and Off

Instructions for powering the LCD display unit on and off using the 'M' button.

LCD Operation and Controls

Explains using arrow buttons for assist levels and cycling through display modes.

LCD Initial Settings Configuration

Accessing and Navigating Settings Menu

Details how to enter the settings menu and navigate between options.

Setting Wheel Size (ST3)

Guides on selecting the correct wheel size for accurate speed and distance readings.

Setting Motor Type (ST4)

Instructs on choosing between Direct-Drive (DD-5) and Geared (GRD-5) motor types.

Setting Battery Type (ST5)

How to select the battery type (Lithium or SLA) for proper voltage display.

LCD PAS and Other Settings

Configuring PAS Settings (ST8)

Explains settings for PAS Start-up Delay, Power Ratio, and Scaling.

Overview of Other LCD Settings

Lists and briefly explains various settings like display units, speed limits, and drive modes.

LCD Troubleshooting and Error Codes

Understanding LCD Error Codes

Lists common error codes displayed on the LCD and their probable causes.

Troubleshooting Specific Error Codes

Provides detailed probable causes for error codes 21 through 30.

General Kit Troubleshooting Steps

Checking Connections and Wiring

Guides on checking plugs, bent pins, and broken wires for motor issues.

Testing E-Brakes and Throttle Function

Explains how to test E-brakes and swap throttles to diagnose problems.

Battery Voltage Testing Procedure

Details using a multimeter to verify the battery voltage is within the correct range.

E-BikeKit Product Specifications

Lithium Battery Performance Specs

Provides detailed specs for lithium batteries including voltage, capacity, range, speed, weight, and cycle life.

Charger and Speed Specifications

Charger Specifications (Lithium/SLA)

Details input/output voltage, current, safety features, and certifications for chargers.

Top Speed by Wheel Size and Motor Type

Lists maximum speeds based on wheel size and motor type (36V vs 48V).

Maintenance Schedule

Wheel Tune-Up and Spoke Tension

Outlines periodic checks and servicing for the wheel to maintain spoke tension.

Pre-Ride Safety Checks

Lists essential checks before each ride, including wheels, frame, tires, brakes, and battery.

Post-Ride Care Actions

Actions to take after each ride, such as turning off, checking for damage, and charging.

Periodic Maintenance Intervals

Three-Month Component Inspection

Advises inspecting frame, fork, and components for damage or looseness.

Six-Month Bearing Maintenance

Recommends inspecting and adjusting bearings in headset, pedals, and bottom bracket.

Key Bolts for Regular Checks

Lists specific bolts and clamps to regularly check for tightness and security.

Limited Warranty Information

Hub Motor and Parts Warranty Coverage

Outlines the warranty period for hub motors and various kit parts.

Battery Pack Warranty Terms

Specifies warranty terms for SLA and Lithium battery packs, including capacity and cycle limits.

Warranty Exclusions: Spin Out & Over Voltage

Details common issues like "Spin Out" and "Over Voltage" that void the warranty.

Warranty Exclusions and Usage Policies

General Warranty Exclusions

Lists exclusions like normal wear and tear, accident, misuse, and unauthorized alterations.

Commercial Use and Reseller Policies

Clarifies warranty coverage for rental, commercial, or non-authorized reseller purchases.

Disclaimer and Warranty Claims

Product Installation and Use Disclaimer

States the manufacturer disclaims responsibility for injury or damage from kit installation and use.

Warranty Claim Submission Process

Details the procedure for submitting a warranty claim and associated fees.

Federal Electric Bicycle Law Overview

Low-Speed Electric Bicycle Definition

Defines "low-speed electric bicycle" according to federal law, including wattage and speed limits.