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Embraer ERJ-190 Series User Manual

Embraer ERJ-190 Series
134 pages
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Embraer ERJ-190 Series (GE CF34) ATA 05 ATA12
B1.1. and B2 AIRPLANE GENERAL
ISSUE 1, 24 Sep 2014 FOR TRAINING PURPOSES ONLY Page: 1
TRAINING MANUAL
Embraer ERJ-190 Series (GE CF34)
B1.1 and B2 (-sub) categories
AIRPLANE GENERAL
(ATA 05 ATA12)
Level 1

Table of Contents

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Embraer ERJ-190 Series Specifications

General IconGeneral
ManufacturerEmbraer
ModelERJ-190
TypeRegional Jet
Seating Capacity98-114
Range2, 450 nautical miles
Length36.24 m
Wingspan28.72 m
Maximum Takeoff Weight51, 800 kg
Cruise SpeedMach 0.78
Service Ceiling12, 500 m (41, 000 ft)
Engines2 × General Electric CF34-10E
Engine Thrust18, 500 lbf each
Maximum Zero Fuel Weight41, 000 kg (90, 400 lb) (ERJ-190-100) 43, 500 kg (95, 900 lb) (ERJ-190-200)

Summary

DOCUMENTATION

DOCUMENTATION INTRODUCTION

All maintenance checks, inspections, repairs, replacements and troubleshooting must be performed in accordance with valid documentation.

DOCUMENTATION ACCESS

DOCUMENTATION ACCESS INTERNET

Internet access is provided via the FlyEmbraer Technical Publications tool at www.flyembraer.com.

AMM PART I - SYSTEM DESCRIPTION SYSTEM (SDS)

SYSTEM DESCRIPTION SYSTEM (SDS) PURPOSE

Detailed description and explanation of the location, configuration, function, operation and control of the complete system.

SYSTEM DESCRIPTION SYSTEM (SDS) ARRANGEMENT

Diagram showing SDS sections: Introduction, General Description, Components, Operation, Training Information Points.

AMM PART II - MAINTENANCE PRACTICES AND PROCEDURES (MPP)

MPP PURPOSE AND SCOPE

Contains all necessary maintenance practice and procedure data to enable the mechanic to maintain the aircraft properly.

MPP STRUCTURE AND PAGEBLOCKS

Diagram illustrating pageblocks for maintenance: Location, Practices, Servicing, Removal, Installation, Adjustment, Test, Cleaning, Painting, Check, Repairs.

MAINTENANCE PRACTICES AND PROCEDURES (MPP)

MPP INTRODUCTION AND PURPOSE

AMM provides maintenance data, prepared for AMTOSS, written in Simplified English.

AMTOSS OVERVIEW AND FUNCTION CODES

Explains AMTOSS procedures and defines function codes 000-900 for work types.

AMTOSS CODES AND SUBDIVISION

AMTOSS CODE STRUCTURE

Details the structure of AMTOSS identification codes, including task/sub-task numbering and elements.

AIRCRAFT MAINTENANCE MANUAL

AIRCRAFT MAINTENANCE MANUAL STRUCTURE

The first section of the AMM is the Introduction, providing manual usage instructions and chapter lists.

AIRCRAFT MAINTENANCE MANUAL EFFECTIVITY CODES

Effectivity Codes in AMM allow correct application of the manual to different aircraft configurations.

FAULT ISOLATION MANUAL (FIM)

FAULT ISOLATION MANUAL (FIM) PURPOSE

Provides summarized info and procedures to isolate and repair faults, reduce dispatch delays, and improve reliability.

FIM FAULT CATEGORIES COVERED

Covers CAS Messages, Observed Faults, Cabin Faults, and Maintenance Messages for fault diagnosis.

RAMP MAINTENANCE MANUAL (RMM)

RAMP MAINTENANCE MANUAL (RMM) PURPOSE

Provides info to improve ground handling and avoid delays at ramp level.

COMPONENT MAINTENANCE MANUAL (CMM)

COMPONENT MAINTENANCE MANUAL (CMM) PURPOSE

Provides info & procedures for a workshop environment for component return to serviceable condition.

WIRING MANUAL (WM)

WIRING MANUAL (WM) PURPOSE

Provides info on wiring diagrams to enable fault isolation and maintenance.

SYSTEM SCHEMATIC MANUAL (SSM)

SYSTEM SCHEMATIC MANUAL (SSM) PURPOSE

Provides technical info for understanding systems and performing fault isolation at LRU level.

AIRCRAFT ILLUSTRATED PARTS CATALOGUE (AIPC)

AIPC PURPOSE AND USE

Companion document to AMM for provisioning, requisitioning, storing, issuing parts and identifying parts.

AIPC SECTION NUMBERING SCHEME

Describes the three-element section numbering based on ATA 100 breakdown and aircraft major zones.

STRUCTURAL REPAIR MANUAL PART 1 (SRM 1)

SRM PART 1 PURPOSE

Intended for requisitioning, furnishing, identifying parts, and illustrating assembly/disassembly relationships.

STRUCTURAL REPAIR MANUAL PART 2 (SRM 2)

SRM PART 2 PURPOSE

Contains repair instructions and allowable damage data. Handles damage not covered by general repair procedures.

HOW TO USE THIS MANUAL

SRM STRUCTURE IDENTIFICATION GUIDE

Guide on identifying damaged components using table of contents, chapters, sections, and subjects.

SRM DAMAGE ASSESSMENT PROCEDURE

Procedure for assessing damage to structure and checking for allowable damage, repairability, or replacement.

SRM REPORTING DAMAGE TO EMBER

Instructions on reporting damage to Embraer using Damage Report Forms and attaching sketches.

OTHER DOCUMENTATION

AIRCRAFT RECOVERY MANUAL (ARM) OVERVIEW

Contains info for recovery in the most expeditious manner, considering safety and damage prevention.

ILLUSTRATED TOOL AND EQUIPMENT MANUAL (ITEM) OVERVIEW

Provides info about GSE to support aircraft operation and maintenance.

GROUND FIRE EXTINGUISHING & RESCUE MANUAL (IGFER) OVERVIEW

Provides info to guide ground rescue teams during aircraft accident rescue.

ADDITIONAL DOCUMENTATION TYPES

MAINTENANCE REVIEW BOARD (MRB) ROLE

Outlines initial minimum scheduled maintenance/inspection requirements for airworthiness programs.

NONDESTRUCTIVE TESTING MANUAL (NDT) OVERVIEW

Provides general procedures for nondestructive tests acceptable by Embraer.

SERVICE BULLETIN (SB) PURPOSE

Presents modifications or special inspections for in-service aircraft.

INFORMATION BULLETIN (IB) PURPOSE

Transmits information not related to actions requiring a record of accomplishment.

STANDARD WIRING PRACTICES MANUAL (SWPM) PURPOSE

Allows repair, manufacture, and handling of all harness-related components.

TASK CARD SYSTEM (TCS) PURPOSE

Provides customizable task lists to support the MPD and operator needs.

ATA 04 AIRCRAFT GENERAL

ATA 04 AIRCRAFT GENERAL INTRODUCTION

Describes EMB 190/195 as low wing, twin engine jet airplanes for medium to short range operations.

FUSELAGE AND AIR CONDITIONING PACKS

FUSELAGE AND AC PACKS DESCRIPTION

Details fuselage pressurization and air conditioning pack locations forward of the wing root.

COCKPIT AND CABIN SECTIONS

COCKPIT AND CABIN CONFIGURATION DETAILS

Details cockpit crew, passenger capacity, galleys, toilets, wardrobe, and cargo compartments.

SEAT CAPACITY

AIRCRAFT SEAT CAPACITY DETAILS

States the seat capacity for the Embraer 190 (98 seats) and Embraer 195 (108 seats).

LANDING GEAR

LANDING GEAR: NOSE LANDING GEAR (NLG)

Describes the NLG as forward retracting, twin-wheel, oleo-pneumatic, with steering motor and taxi/landing lights.

LANDING GEAR: MAIN LANDING GEAR (MLG)

Describes the MLG as having oleo-pneumatic shock absorbers and twin wheels retracting sideways.

TURNING RADIUS

TURNING RADIUS: TAXIWAY CAPABILITIES

Details theoretical turning radius on narrow taxiways for EMB 190 and EMB 195.

CF34-10E HIGH BYPASS TURBOFAN ENGINES

CF34-10E ENGINE DESCRIPTION

Describes the engines as wing-mounted, based on CF34 family, with FADEC controls and thrust reverser system.

AIRCRAFT DATA

AIRCRAFT DATA: PERFORMANCE SPECIFICATIONS

Details climb rate, certified ceiling, maximum cruising speed, and operational range for EMB 190/195.

ATA 05 TIME LIMITS AND MAINTENANCE CHECKS

ATA 05 INTRODUCTION

Chapter 05 provides inspection procedures for scheduled and unscheduled checks.

ATA 05 SCHEDULED MAINTENANCE CHECKS

Lists examples of scheduled checks with their respective ATA chapter references and inspection types.

UNSCHEDULED MAINTENANCE CHECKS

UNSCHEDULED MAINTENANCE CHECKS: TRIGGERING OCCURRENCES

Lists events or conditions that require unscheduled maintenance checks after they occur.

ATA 06 DIMENSIONS AND AREAS

ATA 06 DIMENSIONS AND AREAS INTRODUCTION

Explains fuselage stations define length measurements along the longitudinal axis from datum line FS 0.

AIRCRAFT MEASUREMENTS EMB 190

AIRCRAFT MEASUREMENTS EMB 190: DIMENSIONS

Details total length, height, vertical tail area, wingspan, wing area, horizontal tail span/area for EMB 190.

AIRCRAFT MEASUREMENTS EMB 195

AIRCRAFT MEASUREMENTS EMB 195: DIMENSIONS

Details total length, height, vertical tail area, wingspan, wing area, horizontal tail span/area for EMB 195.

AIRCRAFT DOORS

AIRCRAFT DOORS: LOCATIONS AND TYPES

Describes main doors (emergency exits) on the left and service/baggage doors on the right fuselage.

FUSELAGE STATIONS

FUSELAGE STATIONS: COORDINATE SYSTEM DEFINITION

Explains aircraft stations defined by three axes and ordinates identified by letters and dimensions.

WING STATIONS

WING STATIONS: IDENTIFICATION

Diagram illustrates wing stations with labels for aileron, outboard/inboard flap, and slats.

HORIZONTAL STABILIZER STATIONS

HORIZONTAL STABILIZER STATIONS: IDENTIFICATION

Diagram shows horizontal stabilizer stations along its span, indicating ribs and hinge line.

VERTICAL STABILIZER STATIONS

VERTICAL STABILIZER STATIONS: IDENTIFICATION

Diagram illustrates vertical stabilizer stations, rudder hinge line, and structural members like ribs and stringers.

POWERPLANT AND PYLON STATIONS

POWERPLANT AND PYLON STATIONS: IDENTIFICATION

Diagram shows stations along the powerplant and pylon for air intake, fan cowl, thrust reverser, aft core, and tail cone modules.

AIRCRAFT ZONING SYSTEM

AIRCRAFT ZONING SYSTEM: MAJOR ZONES

Defines 8 major aircraft zones (fuselage, wings, tail, landing gear, doors) for area identification.

SUB ZONES

SUB ZONES: SUBDIVISION EXPLANATION

Explains major zones are divided into sub-zones (2nd digit) and zones (3rd digit).

ACCESS PANELS

ACCESS PANELS: IDENTIFICATION SYSTEM

Describes access panel identification as a 3-digit zone number followed by letters, and fastener identification.

ATA 07 AIRCRAFT JACKING

ATA 07 AIRCRAFT JACKING INTRODUCTION

Explains aircraft can be lifted by landing gear or fuselage jacking points for component replacement or weighing.

COMPLETE AIRCRAFT JACKING

COMPLETE AIRCRAFT JACKING: TOOLS AND EQUIPMENT

Lists essential tools and equipment for aircraft jacking, including adapter kits, chocks, and jacks.

COMPLETE AIRCRAFT JACKING: SAFETY PRECAUTIONS

Provides critical safety warnings and cautions for aircraft jacking procedures to prevent injury and damage.

BEFORE COMPLETE AIRCRAFT JACKING

BEFORE COMPLETE AIRCRAFT JACKING: PRE-JACKING CONDITIONS

Lists conditions to fulfill before jacking, such as removing equipment, locking gears, and setting brakes.

JACKING POINTS LOCATION

JACKING POINTS LOCATION: FUSELAGE AND WING

Details fuselage jacking points behind specific panels and on the wing leading edge.

NOSE AND MAIN GEAR JACKING POINTS

NOSE AND MAIN GEAR JACKING POINTS: PARTIAL JACKING

Describes partial jacking for wheel/brake replacement, including safety lock pins and brake release.

ATA 08 LEVELING AND WEIGHING

ATA 08 LEVELING AND WEIGHING INTRODUCTION

Describes procedures for leveling and weighing the aircraft using specific equipment.

ATA 08 LEVELING AND WEIGHING SAFETY PRECAUTIONS

Details critical safety warnings and cautions for leveling and weighing operations.

WEIGHING THE AIRCRAFT

WEIGHING THE AIRCRAFT: PROCEDURE STEPS

Outlines installing load cells, lifting aircraft, determining weight, and lowering procedure.

AIRCRAFT LEVELING

AIRCRAFT LEVELING: PURPOSE AND PROCEDURE

Explains leveling is necessary for accurate CG before weighing, involving lifting and rigging kit installation.

ATA 09 TOWING AND TAXIING

ATA 09 TOWING AND TAXIING INTRODUCTION

Covers towing and taxiing, mentioning power equipment, maintenance towing, pushback, towbar, and towbarless methods.

TOWING WITH TOWBAR

TOWING WITH TOWBAR: PROCEDURE AND SAFETY

Details using an approved tow bar with shear section and lists safety precautions for towing.

TOWING OPERATION

TOWING OPERATION: PRE-TOWING CHECKS

Ensures down lock safety pins, engine cowls, fuel asymmetry, and towing indication light are correct.

TOWING OPERATION: TOWING PROCESS

Describes attaching tow bar, releasing brake, towing straight, and completing the operation.

TOWBARLESS TOWING

TOWBARLESS TOWING: GSE 200/422 PROCEDURES

Details using towbarless tugs (GSE 200/422) requiring cockpit operator and specific speed limitations.

TAXIING REGULATIONS

TAXIING REGULATIONS: OPERATIONAL RULES

Specifies requirements for taxiing, including clear areas, landing gear safety pins, brake usage, and turning radius.

TAXIING REGULATIONS: SAFETY CAUTIONS

Highlights critical cautions regarding taxiing maneuvers, brake temperature, landing gear, and landing lights.

ATA 10 PARKING AND MOORING

ATA 10 PARKING AND MOORING INTRODUCTION

Covers procedures for normal parking (< 7 days) and prolonged parking (> 7 days) under various conditions.

MINIMUM DISTANCES

MINIMUM DISTANCES: PARKING AND MOORING SPACING

Specifies requirements for paved/level parking areas and minimum distance between aircraft APU exhaust and fuel tank vents.

NORMAL AIRCRAFT PARKING

NORMAL AIRCRAFT PARKING: PARKING PROCEDURES

Ensures landing gear control handle down, safety pins installed, and moving aircraft straight before parking.

NORMAL AIRCRAFT PARKING: SAFETY PRECAUTIONS

Warns about safe condition, hangar sheltering in high winds, downlock pins, and RAT stow lock pin installation.

NORMAL AIRCRAFT PARKING IN COLD WEATHER CONDITION

NORMAL AIRCRAFT PARKING IN COLD WEATHER: PROCEDURES

Details parking in sub-zero temperatures, using mats/sand, setting brake, retracting flaps, and draining.

NORMAL PARKING IN VOLCANIC ASH CONDITION

NORMAL PARKING IN VOLCANIC ASH: PROCEDURES

Requires parking before ash fallout, covering surfaces, and performing specific tasks if aircraft flies through ash.

LONG TERM PARKING

LONG TERM PARKING: OUT-OF-OPERATION TIME CATEGORIES

Defines short (up to 60 days) and long (longer than 60 days) out-of-operation times for preservation procedures.

MOORING THE AIRCRAFT

MOORING THE AIRCRAFT: WEATHER-DEPENDENT PROCEDURES

Describes mooring procedures for bad/unknown weather or high winds using tie-down rings and ropes.

ATA 11 PLACARDS AND MARKINGS

ATA 11 PLACARDS AND MARKINGS INTRODUCTION

Describes exterior and interior placards, labels, and markings as screen-printed self-adhesive types.

ATA 12 SERVICING

ATA 12 SERVICING INTRODUCTION

Covers scheduled/unscheduled servicing, including replenishing, servicing (lubrication, cleaning), and unscheduled servicing (cold weather).

REPLENISHING

REPLENISHING: PROCEDURES OVERVIEW

Details procedures for filling/charging aircraft systems with fuel, oil, gas, and other fluids.

FUEL TANK SERVICING

FUEL TANK SERVICING: REFUELING/DEFUELING METHODS

Describes pressure and gravity refueling/defueling methods and fuel draining procedures.

FUEL TANK SERVICING: SAFETY PRECAUTIONS

Provides critical warnings and cautions related to fuel system safety, overflow, and pump operation.

HYDRAULIC AND LANDING GEAR SYSTEM SERVICING

HYDRAULIC AND LG SYSTEM SERVICING: DETAILS

Covers servicing accumulators, pressurizing shock struts, and landing gear servicing procedures.

HYDRAULIC AND LG SYSTEM SERVICING: SAFETY PRECAUTIONS

Highlights critical warnings for hydraulic fluid handling, personal protective equipment, and general hydraulic system safety.

ENGINE AND AUXILIARY POWER UNIT SERVICING

ENGINE AND APU SERVICING: PROCEDURES

Details refilling engine and APU oil systems via service panels on nacelles and fuselage.

ENGINE AND APU SERVICING: SAFETY PRECAUTIONS

Provides warnings on safe condition, powerplant safety, hot components, and toxic/flammable oil handling.

SERVICING WATER/WASTE

SERVICING WATER/WASTE: SYSTEM SERVICING

Explains waste system serviced via right aft door, potable water via left aft door, and recommends draining water tanks.

SERVICING WATER/WASTE: SAFETY PRECAUTIONS

Includes warnings about safe condition, drain mast, filling pressure, and PPE for cleaning solutions.

GASEOUS SERVICING

GASEOUS SERVICING: SYSTEM SERVICING

Covers filling cockpit oxygen cylinder, main/nose gear tire pressure, and hydraulic system accumulator.

GASEOUS SERVICING: SAFETY PRECAUTIONS

Provides warnings about hot tires, high pressure gas, pressurized systems, and bleeding hot tires.

SCHEDULED SERVICING

SCHEDULED SERVICING: LUBRICATION PROCEDURES

Lists AMM references for lubricating flight controls, landing gear systems, and various components.

SCHEDULED SERVICING: CLEANING PROCEDURES

Lists AMM references for cleaning aircraft exteriors, cabins, cockpits, avionics bays, and airframe drains.

UNSCHEDULED SERVICING

UNSCHEDULED SERVICING: COLD WEATHER PROCEDURES

Provides info on servicing in cold weather, and performing anti-icing/de-icing treatments.

UNSCHEDULED SERVICING: SAFETY PRECAUTIONS

Highlights cautions on fluid degradation, residue collection, hot brakes, and technician training.

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