Emerson Branson 2000 Series - Page 6

100-214-251 REV. 05 v
List Of Figures
Chapter 1: Safety and Support
Figure 1.1 Safety Labels on the 2000IW/IW+ Integrated Welder . . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.2 Safety Label on Left Door of the 2000IW/IW+ Integrated Welder . . . . . . . . . . . . . . 3
Chapter 2:The 2000IW/IW+ Welder
Figure 2.1 2000IW/IW+ Series Integrated Welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 2.2 Front Panel Controls, IW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 2.3 Front Panel Displays, IW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 2.4 Front Panel Displays, IW+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 2.5 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Figure 2.6 Base, Showing START SWITCHES and Base Cable . . . . . . . . . . . . . . . . . . . . . . . . .29
Chapter 3:Delivery and Handling
Chapter 4: Installation and Setup
Figure 4.1 Unpacking the Stand (2000IW/IW+ on a Base); right-side view of Stand. . . . . . . . .41
Figure 4.2 Unpacking the Stand (2000IW/IW+ on a Hub); Hub shown separately . . . . . . . . . .42
Figure 4.3 Ultrasonic Converter (J-Type for stand use) and Booster . . . . . . . . . . . . . . . . . . . .43
Figure 4.4 2000IW/IW+ Integrated Welder Dimensional Drawing. . . . . . . . . . . . . . . . . . . . . .46
Figure 4.5 Hooking Up the Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Figure 4.6 Base Mounting Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Figure 4.7 Mounting Bolt Pattern for the Hub (for Stand on Hub) . . . . . . . . . . . . . . . . . . . . . .51
Figure 4.8 Start Switch Connection Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Figure 4.9 Input/Output Signals, IW/IW+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Figure 4.10 Operating Cycle Timing Table, 2000IW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Figure 4.11 Operating Cycle Timing Table, 2000IW+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Figure 4.12 Moving Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Figure 4.13 International Harmonized Line Cord Color Code . . . . . . . . . . . . . . . . . . . . . . . . . .56
Figure 4.14 Type 1 DIP Switch Marked “OPEN” on Top of Switch, Default Settings. . . . . . . . . . .57
Figure 4.15 Type 2 DIP Switch Marked “ON” on face of Switch, Default Settings. . . . . . . . . . . . .58
Figure 4.16 Accessory Input/Output Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Figure 4.17 Integrated Welder Emergency Stop Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Figure 4.18 Assembling the 20kHz Acoustic Stack, Rectangular Horn . . . . . . . . . . . . . . . . . . . .63
Figure 4.19 Assembling the 20kHz Acoustic Stack, Cylindrical Horn . . . . . . . . . . . . . . . . . . . . .63
Figure 4.20 Connecting Tip to Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Figure 4.21 Installing a 20kHz Stack in a Branson Welder . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Figure 4.22 Mounting Circles on Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Figure 4.23 Adjusting the Mechanical Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Figure 4.24 DIP Switch Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Figure 4.25 Normal Front Panel Display after Power -Up, IW (left), IW+ (right) . . . . . . . . . . . . .72
Chapter 5:Technical Specifications
Figure 5.1 CJ 20 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Chapter 6:Operation
Figure 6.1 Time Mode, IW+ only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Figure 6.2 Absolute Distance Mode, IW+ only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Figure 6.3 Setup and Operation in Time Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Figure 6.4 Setup and Operation in Collapse /Absolute Distance Modes . . . . . . . . . . . . . . . . . .99
100-214-251 IWoper.book Page v Friday, June 16, 2017 4:12 PM