Emotron FDU 2.0 - Page 7

CG Drives & Automation, 01-5325-01r1 5
Contents
Safety Instructions
Contents.......................................................... 5
1. Introduction..................................................... 7
1.1 Delivery and unpacking ............................................ 7
1.2 Using of the instruction manual............................... 7
1.3 Warranty .................................................................... 7
1.4 Type code number..................................................... 7
1.5 Standards .................................................................. 8
1.5.1 Product standard for EMC ........................................ 8
1.6 Dismantling and scrapping....................................... 9
1.6.1 Disposal of old electrical and electronic
equipment ................................................................. 9
1.7 Glossary ................................................................... 10
1.7.1 Abbreviations and symbols..................................... 10
1.7.2 Definitions................................................................ 10
2. Mounting ...................................................... 11
2.1 Lifting instructions................................................... 11
2.2 Stand-alone units .................................................... 12
2.2.1 Cooling ..................................................................... 12
2.2.2 Mounting schemes.................................................. 12
2.3 Cabinet mounting.................................................... 15
2.3.1 Cooling ..................................................................... 15
2.3.2 Recommended free space in front of cabinet ...... 15
2.3.3 Mounting schemes.................................................. 16
3. Installation ................................................... 19
3.1 Before installation................................................... 19
3.2 Cable connections for model 003 to 074 ............. 19
3.2.1 Mains cables ........................................................... 19
3.2.2 Motor cables............................................................ 20
3.3 Connection of motor and mains cables for model
090 and up.............................................................. 22
3.3.1 Connection of mains and motor cables on IP20
modules ................................................................... 23
3.4 Cable specifications................................................ 24
3.5 Stripping lengths ..................................................... 24
3.5.1 Dimension of cables and fuses.............................. 25
3.5.2 Tightening torque for mains and motor cables..... 25
3.6 Thermal protection on the motor ........................... 25
3.7 Motors in parallel .................................................... 25
4. Control Connections.................................... 27
4.1 Control board........................................................... 27
4.2 Terminal connections ............................................. 28
4.3 Inputs configurationwith the switches................... 28
4.4 Connection example ............................................... 29
4.5 Connecting the Control Signals.............................. 30
4.5.1 Cables ...................................................................... 30
4.5.2 Types of control signals .......................................... 31
4.5.3 Screening................................................................. 31
4.5.4 Single-ended or double-ended connection? ......... 31
4.5.5 Current signals ((0)4-20 mA).................................. 32
4.5.6 Twisted cables......................................................... 32
4.6 Connecting options ................................................. 32
5. Getting Started............................................. 33
5.1 Connect the mains and motor cables ................... 33
5.1.1 Mains cables ........................................................... 33
5.1.2 Motor cables............................................................ 33
5.2 Using the function keys .......................................... 33
5.3 Remote control........................................................ 34
5.3.1 Connect control cables ........................................... 34
5.3.2 Switch on the mains ............................................... 34
5.3.3 Set the Motor Data.................................................. 34
5.3.4 Run the AC drive...................................................... 34
5.4 Local control............................................................ 35
5.4.1 Switch on the mains ............................................... 35
5.4.2 Select manual control............................................. 35
5.4.3 Set the Motor Data.................................................. 35
5.4.4 Enter a Reference Value......................................... 35
5.4.5 Run the AC drive...................................................... 35
6. Applications.................................................. 37
6.1 Application overview ............................................... 37
6.1.1 Pumps...................................................................... 37
6.1.2 Fans ......................................................................... 37
6.1.3 Compressors ........................................................... 38
6.1.4 Blowers .................................................................... 38
7. Main Features .............................................. 39
7.1 Parameter sets........................................................ 39
7.1.1 One motor and one parameter set ........................ 40
7.1.2 One motor and two parameter sets....................... 40
7.1.3 Two motors and two parameter sets..................... 40
7.1.4 Autoreset at trip ...................................................... 40
7.1.5 Reference priority.................................................... 41
7.1.6 Preset references.................................................... 41
7.2 Remote control functions ....................................... 42
7.3 Performing an Identification Run........................... 44
7.4 Using the Control Panel Memory............................ 44
7.5 Load Monitor and Process Protection [400]......... 45
7.5.1 Load Monitor [410]................................................. 45
7.6 Pump function ......................................................... 47
7.6.1 Introduction ............................................................. 47
7.6.2 Fixed MASTER ......................................................... 48
7.6.3 Alternating MASTER ................................................ 48
7.6.4 Feedback 'Status' input .......................................... 49
7.6.5 Fail safe operation .................................................. 49
7.6.6 PID control ............................................................... 50
7.6.7 Wiring Alternating Master....................................... 51
7.6.8 Checklist And Tips................................................... 52
7.6.9 Functional Examples of Start/Stop Transitions .... 53
8. EMC and standards...................................... 55
8.1 EMC standards........................................................ 55
8.2 Stop categories and emergency stop .................... 55
9. Operation via the Control Panel.................. 57
9.1 General .................................................................... 57
9.2 The control panel .................................................... 57
9.2.1 The display............................................................... 57