The Epilog Legend 36EXT - Model 9000 is a Class 2 laser system designed for engraving, marking, and cutting various materials. This owner's manual, dated April 22, 2010, provides comprehensive information for setting up, operating, maintaining, and troubleshooting the device.

Function Description:

The Epilog Legend 36EXT - Model 9000 utilizes a high-intensity CO2 laser beam to engrave, mark, and cut materials. The system is designed for precision and versatility, allowing users to process a wide range of materials for various applications. It operates by directing a focused laser beam onto the workpiece, which can vaporize material for engraving or cutting. The system is controlled via the Epilog Dashboard Print Driver, which runs on a connected computer, and a front control panel on the machine itself.

Important Technical Specifications:

Model: Legend 36EXT - Model 9000
Laser Classification: Class 2 laser product, as defined in International Standard IEC 60825-1. It complies with 21 CFR 1040.10 and 1040.11, with deviations pursuant to Laser Notice No. 50, dated July 16, 2001.
Laser Type: Embedded high-power CO2 engraving laser.
Laser Diode Pointer (Red Dot Pointer): Visible output beam, 1 mW CW maximum, 400-700 nm.
Working Area (Example): The certification label shows an example for a Model 9000/35 product with a 36 inch by 24 inch working area.
Power Options: The manual provides speed and power recommendations for various laser wattages, including 30 Watt, 40 Watt, 50 Watt, 60 Watt, and 75 Watt Epilog EXT systems.
Connectivity: The laser system can be connected to a computer via USB or Ethernet.
Firmware: The system's operational firmware can be upgraded.
Computer Compatibility: Recommended PC specifications are provided, along with other computer hardware recommendations. The Dashboard Print Driver is compatible with Windows XP, 2000, Vista, and 7.
Mass (Example): The certification label shows an example mass of 35 kg max.

Usage Features:

Epilog Dashboard Print Driver: This is the primary software interface for controlling the laser system. It includes an Advanced Tab for detailed settings, a Color Mapping Tab for assigning different laser parameters to colors in the artwork, and features for changing driver defaults.
Front Control Panel: The machine has a physical control panel with keyboard commands for direct operation, loading work, and managing operations.
Artwork and Job Setup: The manual details procedures for setting up artwork and jobs within the driver.
Material Engraving Techniques: Specific techniques and recommendations are provided for engraving various materials, including Acrylic, Anodized Aluminum, Brass (Painted), Glass, Notary Seals (Delrin), Plastic, Rubber Stamps, and Wood.
Standard Machine Features:
- Auto Focus: Automatically adjusts the laser's focus for different material thicknesses.
- Red Dot Pointer: A visible laser diode pointer to show the laser's path and starting point without firing the main CO2 laser.
- Integrated Vacuum Table: Helps to hold materials flat and remove debris.
- Vector Grid: A grid system for precise material placement, designed to allow small pieces to fall through for easier cleaning.
Optional Machine Features:
- Air Assist: Directs a stream of air at the focal point to prevent flames and remove debris during cutting and engraving, especially recommended for vector cutting.
- Cone Style Air Assist: A specific type of air assist.
- Optional Lenses: Different lenses can be used for various applications, affecting spot size and focal length.
- Task Plate: An accessory for specific material handling.
- Rotary Attachment: Allows for engraving on cylindrical objects.
- Pin Table: A table with pins to support materials, often used for cutting.
- Double Head Attachment: For increased productivity with two laser heads.
Safety Features:
- Safety Enclosure (Cabinet): Fully encloses the engraving laser and its beam path.
- Dual Redundant Interlock Systems: Automatically turn off the engraving laser if the window is opened during operation.
- Visible Emission Indication: An LED indicator on the front panel signals when the Laser Diode Pointer is operating.
- Warning Labels: Various certification, identification, and warning labels are placed on the machine to indicate laser classification, potential hazards, and regulatory compliance.

Maintenance Features:

Engraving Machine Cleaning: Detailed instructions are provided for cleaning the machine, emphasizing the importance of keeping the area around the machine clean and free of clutter, combustible materials, explosives, or volatile solvents. Regular removal and cleaning of the vector grid are recommended.
Laser Tube Maintenance: Specific guidance for maintaining the laser tube.
Engraving Machine Calibration / Maintenance: The manual explains the use of CONFIG (Configuration), CAL (Calibration), and Maint (Maintenance) keys for system adjustments and upkeep.
Fire Safety: The manual strongly emphasizes fire safety, recommending constant monitoring during operation, keeping a Halotron or multi-purpose dry chemical fire extinguisher on hand, and always using air assist when vector cutting. It warns against unattended operation and the flammability of materials like acrylic.
Cooling Requirements: Information on laser cooling requirements and operating temperatures is included to ensure optimal performance and longevity.

The manual is structured into three main parts: Setup, Basic Operations, and Troubleshooting, Service, and Specifications, with additional appendices covering warranty information, printing from AutoCAD, and advanced driver instructions for Windows Vista and 7. It uses various icons to highlight important notes, information, contacts, ideas, time-saving tips, warnings, and connection types.

Epilog Legend 36EXT - Page 2

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