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Eurotherm 6180 XIO User Manual

Eurotherm 6180 XIO
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6100/6180 XIO
User Guide
6100/6180XIO Distributed graphic recorder
Versions 5.4 and later
HA029324/11
October 2014

Table of Contents

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Eurotherm 6180 XIO Specifications

General IconGeneral
BrandEurotherm
Model6180 XIO
CategoryVoice Recorder
LanguageEnglish

Summary

SAFETY NOTES

SYMBOLS USED ON THE EQUIPMENT LABELLING

Explains symbols found on the unit's labeling, including safety and connection indicators.

1 INTRODUCTION

1.1 UNPACKING THE RECORDER

Details the process of unpacking the recorder and checking accessories.

2 INSTALLATION

2.1 MECHANICAL INSTALLATION

Provides installation details for mounting the recorder in a panel, including dimensions and fixing clips.

2.2 ELECTRICAL INSTALLATION

Covers power supply wiring and connections, including power requirements and warnings.

2.2.1 Supply voltage wiring

Describes the 24V DC supply voltage wiring and connector details.

2.2.2 EIA485 connections

Explains EIA485 connections, DIP switch configuration for master/slave, and pinouts.

2.3 USB CONNECTOR

Details the Type-A USB socket for connecting peripherals like memory sticks and keyboards.

2.4 CARD SLOT

Describes the Compact Flash card slot and its removal procedure.

3 PROCESS VARIABLE DISPLAY

TRUNCATION OF NUMERIC VALUES

Explains how numeric values are rounded or truncated on the display if space is insufficient.

3.1 STATUS BAR

Explains the status bar at the top of the display, including access level and page name.

3.1.1 Current access level

Details the four access levels (Logged out, Operator, Engineer, Service) and user-specific displays.

3.1.2 Page name

Describes the page name and batch information display, and its functionality.

3.1.3 Alarm indication

Explains the status icons for alarms, instrument alarms, and channel alarms.

3.1.4 Summary menu

Describes the pop-up display accessed from the alarm indication area, including alarm summaries and message logs.

3.2 NAVIGATION KEYS

Explains the function of the six printed keys below the display for changing modes and accessing menus.

3.2.1 Key functions

Details the specific functions of each navigation key.

3.3 FIRST SWITCH-ON

Guides the user through the initial power-up and configuration sequence, including security levels.

3.3.1 Access to Configuration

Details how to access the recorder configuration menus, including password entry.

3.4 DISPLAY MODES

Describes various display modes like trend, bargraph, and numeric, and how to cycle through them.

3.4.1 Vertical Trend display

Explains the vertical trend display, including faceplates and channel cycling.

3.4.2 Horizontal Trend display

Describes the horizontal trend display, similar to vertical but with horizontal traces.

3.4.3 Circular Trend

Details the circular trend display, including rotate and new chart modes.

3.4.4 Vertical bargraph display mode

Explains vertical bargraph display options with faceplates above or at the right edge.

3.4.5 Horizontal bargraph display mode

Describes horizontal bargraph display modes, including single and dual column formats.

3.4.6 Numeric display mode

Covers numeric display modes showing process variable values as digital numbers.

3.5 OPERATOR NOTES

Explains how to enter and view operator notes, which are associated with group history.

4 SETTING UP THE RECORDER

4.1 ARCHIVE

Covers manual archiving of data to memory devices or remote hosts via FTP.

4.1.1 Local Archive

Details initiating data transfer to local media like Compact Flash or USB.

4.1.2 Remote archiving (FTP transfer)

Explains how to archive recorder files to a remote computer using FTP.

4.2 SAVE / RESTORE

Covers saving, restoring, importing, and exporting configurations, linearisation tables, and user screens.

4.3 CONFIG KEY

Introduces the main configuration menu, listing key areas like Instrument, Channels, Views, etc.

4.3.1 Instrument configuration

Details settings for instrument name, display brightness, Modbus address, and communication timeouts.

4.3.2 Group configuration

Explains how to define group properties like trend speed, descriptor, and recording enable.

4.3.3 Channel/Alarm configuration

Covers configuring individual channels, including input types, scaling, and alarm settings.

4.3.4 Views Configuration

Details setting up display modes for groups and user screens, and defining the Home page.

4.3.5 Archive configuration

Explains how to set up local and remote archiving strategies, including compression and media handling.

4.3.6 Event configuration

Covers setting up events based on various sources like alarms, timers, or batch status.

4.3.7 Event Buttons

Details configuring push-buttons for use as event sources, including signing and authorization.

4.3.8 Messages

Explains how to configure messages, including embedded values and destinations.

4.3.9 User Linearisation Tables

Describes how to enter and import user-defined linearisation look-up tables for custom scaling.

4.3.10 Batch recording option

Covers configuring batch recording, including initiation, naming, and field data.

4.3.11 Maths

Details the configuration of various mathematical functions like average, minimum, maximum, and specific calculations.

4.3.12 Totalisers

Explains how to configure totalisers to maintain running totals of input or maths channels.

4.3.13 Counters

Describes configuring counters for preset, increment, or decrement operations, usable as event sources.

4.3.14 Timers

Details configuring count-down timers for general timing purposes, including self-start and repeating.

4.3.15 Connections

Covers configuring serial communication ports for ASCII and Modbus protocols.

4.3.16 Master comms

Explains configuring the unit as a Modbus Master to communicate with slaves over Ethernet or serial.

4.3.17 Output channels

Details setting up output channels for writing master values to slave channels.

4.3.18 Demand Writes

Covers configuring demand writes to slave values via operator action, job action, or screen events.

4.3.19 E-mails

Explains how to configure the instrument to send emails, including recipient lists and message content.

4.3.20 Reports configuration

Details configuring up to 10 reports for printing via the ASCII printer as a result of job actions.

4.3.21 EtherNet/IP™ Option

Covers the configuration and setup of the Ethernet/IP communication protocol.

4.3.22 Options

Describes enabling software options like Trial Mode, Virtual Channels, and Simulation.

4.4 SECURITY

4.4.1 Access levels

Details the security levels (Engineer, Operator, Logged out, Service) and setting access permissions for users.

4.4.2 Management (option)

Covers management options like audit trail, password policies, and centralized security settings.

4.4.3 Add user

Explains how to add new users, set passwords, and assign access permissions.

4.4.4 Remove user

Details the process of removing users from the recorder and Active Directory.

4.4.5 Change Password

Guides on how to change the password for the current user, including password policy compliance.

4.4.6 Clear Password Cache

Explains how to clear the password cache, which stores authenticated user passwords.

4.4.7 Active Directory server setup

Provides steps for setting up an Active Directory server for user authentication.

4.5 NETWORK KEY

4.5.1 Network Address

Covers configuring IP address, subnet mask, default gateway, and SNTP server settings.

4.5.2 Name

Details the configuration of local host name, domain name, and DNS servers.

4.6 SYSTEM

4.6.1 Clock

Explains how to set and edit the recorder's date and time.

4.6.2 Locale

Covers setting language, country, time zone, and daylight saving time.

4.6.3 Upgrade

Details enabling new options with key codes and upgrading the recorder operating software.

4.6.4 Master Comms Diagnostics

Explains accessing master communications diagnostics for troubleshooting.

4.6.5 Ethernet Diagnostics

Describes how to test network connections with host computers and Modbus slaves.

4.6.6 Copy

Allows copying point or group configurations, including optional alarm and job data.

4.6.7 Job search

Explains how to search for jobs based on type and category to find relevant triggers.

4.6.8 Customise

Covers customizing screen appearance by selecting colors and font sizes for various elements.

4.6.9 About

Displays recorder hardware/software details, including variant, versions, and memory capacities.

5 FILE

5.1 FILER OPTION MENU KEYS

Explains the keys for file operations like cut, copy, paste, delete, and refresh.

5.2 THE HIDE KEY

Describes the function of the Hide key for managing filename display.

5.3 FILE STRUCTURE (ARCHIVE)

Details the file structure on the archive medium, including subdirectories and file naming conventions.

6 BRIDGE (REMOTE VIEWER)

6.1 INTRODUCTION

Introduces the Bridge feature for remote operation and configuration, available in Full and Lite versions.

6.1.1 Minimum PC requirements

Lists the minimum system requirements for running the Bridge software on a PC.

6.2 CONNECTION DETAILS

Explains how to connect the recorder to a PC via direct connection, dial-up router, or networked systems.

6.3 SOFTWARE INSTALLATION

Refers to the CD insert for details on installing the Bridge software.

6.4 RECORDER CONFIGURATION

Outlines the three areas for recorder configuration: Network, Options, and Access.

6.4.1 Network

Refers to section 4.5 for detailed network key fields.

6.4.2 Options

Explains how to enable 'Full' Bridge option via the Options menu and autoconfigure.

6.4.3 Access

Details enabling remote access for access levels and user IDs, including password setup.

6.5 RUNNING THE PROGRAM

Guides on initiating the Bridge program, entering host/user details, and starting as Lite or Full.

6.5.1 Channel Alarm Sound

Explains how to configure sounds for point alarms played via the host PC's sound card.

6.6 OPERATION

Covers basic operation of the Bridge software, including display modes, alarm acknowledgement, and status line.

6.6.1 Display Modes

Explains how to cycle through display modes and return to the Home page.

6.6.2 Alarm acknowledgement

Refers to section 3.1.4 for alarm acknowledgement and message reading.

6.6.3 Status line

Describes the status line reflecting connected instrument status like system messages and FTP.

6.6.4 Error messages

Lists common error messages preventing Bridge from viewing the recorder and their causes.

7 SCREEN BUILDER

7.1 INTRODUCTION

Explains the option to create screen layouts using drawing tools, text, and image files.

7.1.1 Display Access

Details including user screens in display modes and selecting them as the Home page.

7.1.2 Importing/Exporting screens

Covers importing and exporting user screens using the Save/Restore menu.

7.2 Display Creation

Guides on defining objects, specifying size, position, and sophisticated fine-tuning.

7.2.1 Before starting

Prerequisites for screen layout creation, including access permissions and enabling user screens.

7.2.2 Screen components

Lists selectable screen components with default positions, dimensions, and draw order.

7.2.3 The properties page

Explains how to edit component properties and user screen options using the Component Property Editor.

7.3 Parameter Definitions

Defines parameters associated with components, divided into basic and advanced.

7.3.1 Basic parameters

Details basic parameters like Arc Angle, Background colour, Button text, etc.

7.3.2 Advanced parameters

Covers advanced parameters for components, including colors, fonts, and visibility settings.

7.4 Component Definitions

Defines various components like Group Vertical/Horizontal Trend, Bargraphs, and Numeric displays.

8 MODBUS TCP SLAVE COMMS

8.1 INSTALLATION

Covers connecting the recorder via Ethernet cable for Modbus communication.

8.2 INTRODUCTION

Explains Modbus TCP protocol for slave devices and its use in automated equipment.

8.2.1 Function Codes

Lists supported Modbus function codes like Read Holding Registers and Pre-set single register.

8.2.2 Data types

Details supported data types for Modbus TCP, including integers and floating-point values.

8.2.3 Invalid multiple register writes

Explains how the recorder handles invalid multi-register write requests.

8.2.4 Security

Discusses local file storage for user login information and Modbus security settings.

8.3 ADDRESS MAP

Provides a map of memory addresses allocated to recorder functions.

8.4 DATA ALLOCATION

Details memory address allocation for configuration parameters, including data types.

8.4.1 Instrument data

Lists addresses for instrument number, status, alarms, and configuration counter.

8.4.2 Channel configuration data

Provides addresses for channel configuration parameters like span, PV type, and alarms for channels 1-12.

8.4.3 Channel Run Time data

Lists addresses for channel run-time data, including PV, status, and alarm information for channels 1-12.

8.4.4 Group data

Details addresses for group configuration parameters like trend type, archive rate, and text fields for groups 1-6.

8.4.5 Feature identification table (FIT)

Allows the host to identify available features and their corresponding addresses.

8.4.6 Indirection tables

Explains how indirection tables group spaced register addresses for efficient read/write requests.

8.4.7 IEEE 32-bit channel configuration data

Provides hexadecimal addresses for 32-bit floating-point values for channels 1-12.

8.4.8 IEEE Area Channel Run-time data

Lists hexadecimal addresses for channel run-time data for channels 1-12.

8.5 Data Transmission

Explains the structure of Modbus messages (requests and responses) and data encoding.

8.5.1 Function code 03

Details the Modbus function code 03 for reading holding registers, including request and response formats.

8.5.2 Function code 04

Explains Modbus function code 04, identical to 03 but with a different exception response code.

8.5.3 Function code 06

Describes Modbus function code 06 for writing a single value to a single register.

8.5.4 Function code 08

Details Modbus function code 08 for initiating loop-back tests.

8.5.5 Function code 16 (Hex 10)

Explains Modbus function code 16 for writing values to multiple registers, including batch field examples.

9 ASCII PRINTER OUTPUT OPTION

9.1 Introduction

Covers printing messages and reports via the Serial Communications option.

9.2 Wiring

Details serial port connections for EIA232 and DC power.

9.2.1 Serial communications ports

Shows locations and pinouts for serial ports and EIA232 connections.

9.2.2 DC connection

Provides pinout details for the DC connector.

9.3 Configuration

Outlines the two configuration areas: Connections and Reports.

9.3.1 Connections

Details the default configuration page for ASCII printer protocol and other protocols.

9.3.2 Reports configuration

Explains how to configure up to 10 reports for printing, including field types and styles.

9.3.3 ASCII Input Filtering

Describes text filters for recognizing specific strings in ASCII input, useful for GPS data.

9.4 Importing Printer Drivers

Guides on importing printer drivers from various media or host PC via the Save/Restore menu.

9.5 Report Example

Provides an example of configuring a report to print channel values and time/date upon alarm.

9.5.1 Group Configuration

Details group configuration for reports, including descriptor and alarm settings.

9.5.2 Channel configuration

Explains channel configuration for reports, referencing section 4.3.3 for details.

9.5.3 Event Configuration

Describes setting up an event to trigger a report when an alarm occurs.

9.5.4 Report Configuration

Details the configuration of report fields, including date/time, text, process value, and batch fields.

9.5.5 Serial Communications Configuration

Explains enabling alarm messages for printing and setting up serial communication parameters.

ANNEX A: SPECIFICATION

INSTALLATION CATEGORY AND POLLUTION DEGREE

Defines installation category II and pollution degree 2 as per BS EN61010 standards.

A1 TECHNICAL SPECIFICATION (RECORDER)

Provides detailed technical specifications for the recorder, including standard features, options, environmental performance, and physical details.

ANNEX B: REFERENCE

B1 DIAGNOSTICS DISPLAY

Details accessing the main diagnostic display and its sub-menus for troubleshooting.

B1.1 MAIN DIAGNOSTIC DISPLAY

Explains how to access the main diagnostic display upon power-up.

B1.2 SPECIAL MODES

Covers special modes like Sales Demo, available for factory use only.

B1.3 DISPLAY TEST

Guides on checking the display by flooding the screen with single colors.

B1.4 TOUCH CALIBRATION

Details the process of calibrating the touch screen for accurate input response.

B1.5 SYSTEM SUMMARY

Displays a summary of the recorder's hardware and software configuration.

B1.6 DIAG SUMMARY

Shows diagnostic summary information, including MAC address and software version.

B1.7 QUIT

Explains how to exit diagnostics and restart the recorder in normal operating mode.

B2 PREVENTIVE MAINTENANCE

Provides guidance on essential maintenance tasks like touch screen cleaning and battery replacement.

B2.1 TOUCH SCREEN CLEANING

Offers instructions on how to clean the touch-sensitive screen safely.

B2.2 MAINTENANCE SCHEDULE

Outlines recommended maintenance tasks, including battery replacement every three years.

B2.2.1 BATTERY REPLACEMENT PROCEDURE

Provides a step-by-step guide for replacing the backup battery.

ANNEX C: WEB SERVER DETAILS

C1 INTRODUCTION

Explains how to access the recorder's web server from a remote PC using a browser.

C2 INTERNET LINKS

Lists links to Eurotherm's website for downloads and documentation.

C3 ACCESS TABS

Describes the instrument access tabs for viewing information like trends, alarms, and messages.

C3.1 INSTRUMENT

Opens the instrument page to display status, alarms, and other instrument-related information.

C3.1.1 Instrument alarms

Details how instrument alarms are displayed, either as 'Healthy' or a list of active alarms.

C3.1.2 Global channel alarm

Explains how global channel alarms are indicated, based on active point alarms.

C3.2 TRENDS

Allows selection of display format (horizontal, vertical, numeric) and refresh rate for trend data.

C3.2.1 Horizontal trend

Shows a horizontal trend display, detailing process values, descriptors, and time scales.

C3.2.2 Vertical trends

Describes the vertical trend display, similar to horizontal but with vertical scales.

C3.2.3 Numeric display

Presents process values in a table format, showing descriptors, spans, and values.

C3.3 MESSAGE LOGS

Displays a log of alarm messages for a selected group, with options to filter by time.

C3.4 HISTORY

Produces a list of archived .uhh files for Review or Quickchart applications.

C3.5 ABOUT

Displays a subset of information from the recorder's 'About' screen, including variant and software versions.

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