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Evoqua WALLACE & TIERNAN JETPAK User Manual

Evoqua WALLACE & TIERNAN JETPAK
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WALLACE & TIERNAN
®
ACTIVATED POWDER CARBON
DOSING SYSTEM
INSTRUCTION MANUAL
JETPAK
JETPAK_E.book Seite 1
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Evoqua WALLACE & TIERNAN JETPAK Specifications

General IconGeneral
ModelJETPAK
ManufacturerEvoqua Water Technologies
BrandWALLACE & TIERNAN
CategoryWater Filtration Systems
ApplicationWater Treatment
CapacityVaries by model
DimensionsVaries depending on model
WeightVaries depending on model
CertificationsNSF/ANSI 61
Control SystemManual or Automatic (PLC)

Summary

Introduction to JETPAK System

System Documentation Overview

Information on assembly, operating, and maintenance personnel needs for the JETPAK system.

Target Audience Identification

Defines the intended audience for the instruction manual, including operators and technicians.

Understanding Manual Conventions

Explains the meaning of pictograms and notes used in the instruction manual for warnings and assistance.

JETPAK System Safety

Approved System Use

Specifies the approved applications for the JETPAK system and prohibits other uses.

General Safety Instructions

Covers general safety rules, personnel qualifications, electrical safety, and waste disposal.

Specific Chemical Safety Warnings

Details specific safety warnings regarding caustic substances and chemical handling.

JETPAK System Description

System Structure and Components

Describes the system components and provides a diagram with numbered parts.

Technical Specifications and Data

Presents specifications like dimensions, weight, power, and capacity tables for the JETPAK system.

Activated Carbon Material Requirements

Outlines the physical and chemical properties required for activated carbon used in the system.

JETPAK Installation Guide

Transport and Storage Guidelines

Provides guidelines for safe handling, transport, and storage of the system to prevent damage.

Unpacking and Site Preparation

Details the steps for unpacking the system and preparing the installation site.

Stirrer Shaft Mounting Procedure

Explains the procedure for installing the stirrer shaft onto the motor.

Electrical Connections and Safety

Covers the electrical connection requirements and safety precautions for mains power.

External Release Contacts Configuration

Describes the terminals for external release contacts used to stop dosage operations.

Level Measurement Sensor

Explains the non-contact ultrasonic level sensor and its programmed limit levels.

Process Water Supply Connection

Details how to connect the system to the process water supply, including pressure requirements.

Tank Overflow and Drainage Setup

Instructs on connecting the tank overflow and drainage lines for proper disposal.

Dosage Line Installation Best Practices

Provides guidelines for installing dosage lines to ensure correct flow velocity and prevent sedimentation.

Optimal Injection Point Selection

Specifies the correct selection criteria and installation for the injection point.

System Commissioning Steps

Details the step-by-step procedure for switching on and starting the JETPAK system.

Configuring System Parameters

Lists parameters that need modification or can be adjusted, with factory settings.

Navigating Service Setup Menus

Explains the use of setup menus for configuring AutoSTART, network interfaces, and maintenance intervals.

Ethernet and Factory Settings Configuration

Guides through setting up ETHERNET internet configuration and resetting to factory settings.

Performing System Function Tests

Describes how to activate/deactivate system components like stirrer, valves, and pumps for testing.

Selecting the User Interface Language

Details how to change the display language of the JETPAK system's interface.

System Settings and Parameters

Provides a table of displayable settings, factory defaults, and options for commissioning and modification.

JETPAK Interface Management

Interface Selection

Explains how to choose and configure the communication interface like PROFINET, PROFIBUS, or MODBUS TCP.

Connecting to PROFINET IO-Device

Provides technical data and information for connecting the JETPAK system to a PROFINET network.

PROFINET Network Wiring

Details the wiring procedures for installing an Ethernet switch for PROFINET communication.

PROFINET IO-Controller Configuration

Explains how to configure the PROFINET IO-Controller using device master data for data transfer.

PROFIBUS DP Connection Guide

Provides information on connecting the JETPAK system to a PROFIBUS DP network as a slave.

PROFIBUS DP Technical Data

Lists technical specifications for the PROFIBUS DP slave connection, including hardware and part numbers.

PROFIBUS DP Wiring Instructions

Outlines the wiring instructions for connecting the PROFIBUS DP communication module.

PROFIBUS DP Address Configuration

Explains how to configure the PROFIBUS DP-Master using the device master data for data transfer.

MODBUS TCP Connection Setup

Provides information on connecting the JETPAK system to a MODBUS TCP network.

MODBUS TCP Technical Data

Lists technical specifications for the MODBUS TCP client connection, including hardware and part numbers.

MODBUS Wiring

Details the wiring procedures for installing an Ethernet switch for MODBUS communication.

MODBUS Client Configuration Steps

Explains MODBUS functions and data exchange configuration for the MODBUS client.

CPU IP Address Change

Guides on how to change the IP address of the CPU for PROFINET and MODBUS communication.

Process Monitoring System (PMS) Connection

Describes how to connect the JETPAK system to a Process Monitoring System via RS485.

PMS Connection Technical Data

Lists technical specifications for the RS485 connection to the Process Monitoring System.

RS485 Connection and Address Setting

Details the installation of the RS485 communication board and setting the RS485 address.

Data Format Definitions

Explains the data types, sizes, and value ranges used during process data transfer.

System Reference List

Provides a list of MODBUS registers and their corresponding data descriptions and value ranges.

JETPAK Operation Guide

HMI Control Panel Overview

Provides general information about the touch screen interface and its operation.

Operating the Control Unit Interface

Explains the basic display layout and the function of various elements on the HMI control panel.

HMI Control Panel Functions

Explains function keys, message indicator, and procedures for switching the system on and dosing.

User Login and Password Entry

Describes how to log in using operator or service passwords to access program menus.

System Schematic Diagram

Presents a system diagram illustrating components, their states, and functions.

HMI Display Examples

Shows examples of HMI displays for different system states like suspension tank empty or filled.

Operator Menu Navigation Guide

Guides through accessing and using operator menus for signal relay, date/time, and dosing point names.

Detailed Info Menu Information

Explains how to access information on operating data, maintenance, and software details.

Diagnosis Menu Functions and Interpretation

Details how to access diagnosis screens for checking inputs, outputs, analog values, and system status.

System Message Menu

Explains how to view stored messages and fault logs in the message buffer.

Dosage Quantity Calculation

Provides a method and example for calculating the required dosage quantity of activated carbon.

Refilling Activated Carbon Suspension

Guides on how to refill the suspension tank with activated carbon and the safety precautions involved.

Dosing Point Activation and Settings

Explains how to set the mode (ON, OFF, AUTO) for individual dosing points and feed rates.

Switching Off the Dosage Function

Details how to switch off the dosage function and the associated flushing process.

Managing Operation Interruptions

Covers procedures for short and extended interruptions to system operation.

Preparing for Long-Term Interruptions

Details steps for winterizing the system or preparing it for extended periods of non-operation.

Adjusting Operational Parameters

Lists operational parameters that can be modified by the operator, such as dosing point names and feed rates.

Weekly Timer Programming for Dosing

Explains how to set up a weekly timer program for automatic activation and deactivation of dosing.

Signal Relay Configuration Options

Guides on configuring the signal relay to activate functions based on system status or parameters.

Understanding System Messages and Faults

Explains how fault and status messages are displayed and interpreted.

Fault Message Details

Details the meaning of fault messages, their acknowledgement, and remediation steps.

Accessing the Message Buffer

Explains how all stored messages are kept in the message buffer and how to access them.

Power Failure and System Recovery

Describes the system's behavior after a power failure and how to restart dosing.

JETPAK Maintenance Procedures

Maintenance and Inspection Schedule

Provides a schedule of required maintenance tasks, intervals, and necessary parts.

Operator Maintenance Tasks

Step-by-step instructions for operator-level maintenance, including sieve replacement.

Tank and Sensor Cleaning

Instructions for cleaning the tank and the ultrasonic level sensor.

Maintenance Confirmation

Guides on how to confirm that maintenance tasks have been completed.

Message Buffer Deletion

Explains the procedure for deleting the message buffer.

Maintenance Parts - 6 Months

Lists recommended spare parts for maintenance at 6-month intervals.

Maintenance Parts - 1 Year

Lists recommended spare parts for maintenance at 1-year intervals.

Maintenance Parts - 2 Years

Lists recommended spare parts for maintenance at 2-year intervals.

SIMATIC S7-1200 Parts - 1 Year

Lists recommended spare parts for 1-year maintenance of SIMATIC S7-1200 systems.

SIMATIC S7-1200 Parts - 2 Years

Lists recommended spare parts for 2-year maintenance of SIMATIC S7-1200 systems.

General Spare Parts List

Lists spare parts for diaphragm valves and injectors.

JETPAK Dismantling and Disposal

System Dismantling Procedure

Provides instructions for authorized personnel to dismantle the system for disposal.

Equipment Disposal Guidelines

Outlines requirements for safe and environmentally friendly disposal of equipment.

Used Electrical Equipment Disposal

Explains the proper disposal of electrical and electronic equipment according to regulations.

Packaging Waste Disposal

Provides guidance on the disposal of reusable packaging waste.

Recycling QR Code Information

Directs users to a website for information on recycling and disposal of equipment.

Typical JETPAK Installation

JETPAK Wiring Diagrams

Main System Connection Plan

The main connection plan for the JETPAK system, showing electrical interconnections.

Booster Pump Wiring - Three-Phase Motor

Shows the wiring diagram for a booster pump with a three-phase motor.

Booster Pump Wiring - Single-Phase Motor

Shows the wiring diagram for a booster pump with a single-phase motor.

Annex - JETPAK System Information

Filter Requirements for Operation

Specifies the requirements for filters, including grain size, layer thickness, and filtration rate.

Filter Backwash Procedures

Details standard values and procedures for air-water back-washing of filters.

Dosage Timing Sequence Diagram

Illustrates the timing sequence of dosage on dosage lines 1 to 3.

Dosing Process Time Sequence Details

Shows functional diagrams detailing the time sequence for single and dual injection point dosing processes.

JETPAK Declaration of Conformity

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