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Ezgo 605693-FR User Manual

Ezgo 605693-FR
126 pages
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ELECTRIC POWERED PERSONNEL CARRIERS
AND GOLF CAR
VEHICULES PRIVES
ET VOITURETTES DE GOLF ELECTRIQUES
REVISED FEBRUARY 2010
REVISE EN FEVRIER 2010
605693-FR
OWNERS MANUAL
AND SERVICE GUIDE
MANUEL D’EXPLOITATION
ET D’ENTRETIEN
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Ezgo 605693-FR Specifications

General IconGeneral
BrandEzgo
Model605693-FR
CategoryUtility Vehicle
LanguageEnglish

Summary

SAFETY

Battery Warnings

Specific warnings related to battery handling and hazards.

Safety Definitions

Defines the meaning of CAUTION and WARNING labels used in the manual.

Manual Overview

Vehicle Models

Lists the specific vehicle models covered by this manual.

Contact Information

Provides contact details for customer support and service.

General Information

Battery Prolonged Storage

Guidance on storing batteries for extended periods to maintain condition.

Safety Information

Cautionary Notes on Modifications

Advises caution regarding vehicle modifications and potential hazards.

General Safety Practices Overview

Provides broad safety guidelines for vehicle operation.

Safety Information (Cont.)

General Operation Safety

Essential rules for operating the vehicle safely under various conditions.

Maintenance Safety Precautions

Guidelines for safely performing maintenance and repairs on the vehicle.

Safety Information (Cont.)

Ventilation Requirements

Details on proper ventilation needed during battery charging to prevent explosions.

Safety Information (Cont.)

General Safety Practices

Comprehensive safety rules applicable to carrier operation.

Operational Safety Rules

Specific rules and practices for safe vehicle operation.

Safety Information (Cont.)

Fuel Handling and Storage Safety

Precautions for safely handling and storing fuels.

Battery Charging Safety

Safety procedures for charging electric vehicle batteries.

Safety Information (Cont.)

Lighting and Warning Device Safety

Safety considerations for vehicle lighting and warning devices.

Safety Interlocks

Importance of ensuring safety interlock systems function correctly.

Operating Safety Rules and Practices

Operator Qualifications

Requirements for authorized operators to ensure safe vehicle handling.

Operator Training

Mandates training programs for operators before vehicle use.

Traveling Safety

Rules and precautions for safe vehicle movement and travel.

Loading Safety

Guidelines for safely loading cargo onto the vehicle.

Maintenance Practices

Maintenance Procedures

Outlines the recommended practices for vehicle maintenance and inspection.

Operator Care and Responsibilities

Defines operator duties in vehicle care and reporting issues.

Operation and Service Information

Before Initial Use

Essential checks and procedures before operating the vehicle for the first time.

Portable Charger Installation

Instructions for correctly installing and using a portable battery charger.

Operation and Service Information (Cont.)

On-board Charger Information

Details on the location and operation of the vehicle's on-board charger.

Controls and Indicators

Key/Light Switch Operation

Explains the function and operation of the vehicle's key and light switch.

Direction Selector Function

Describes how to use the direction selector for forward, reverse, and neutral.

State of Charge Meter

Details on how to read the meter indicating battery power levels.

Hour Meter Function

Explains the purpose and reading of the vehicle's hour meter.

Operation and Service Information (Cont.)

Accelerator Pedal Operation

Instructions on using the accelerator pedal and its relation to the park brake.

Front Disc Brakes

Information on the operation and function of the front disc braking system.

Run-Tow/Maintenance Switch

Guidance on using the switch for normal operation versus towing or maintenance.

Operating the Vehicle

Speed Control Features

Explains features like Pedal-Up and Walk-Away for speed regulation.

Anti-Roll Back Feature

Details the system preventing rollback on inclines.

Performance Characteristics

Speed Control Systems

Describes how the vehicle's speed is controlled and regulated.

Pedal-Up Braking Feature

Explains the function of slowing down when the accelerator is released.

Starting and Driving Procedures

Starting Vehicle on a Hill

Specific safety procedures for starting the vehicle on inclines to prevent roll-back.

Coasting and Speed Control

Guidance on controlling speed, including coasting and using the service brake.

Vehicle Cleaning and Care

Vehicle Cleaning Procedures

Instructions for washing and cleaning the vehicle's exterior and components.

Repair Procedures

Lifting the Vehicle Safely

Critical safety steps for lifting the vehicle using jacks and stands.

Wheels and Tires

Tire Repair and Inflation

Information on tire repair methods and safe inflation practices.

Wheel Installation

Correct procedure for mounting and tightening vehicle wheels.

Operation and Service Information (Cont.)

Light Bulb Replacement

Step-by-step guide for replacing vehicle light bulbs.

Fuse Replacement

Instructions on how to locate and replace vehicle fuses.

Transporting the Vehicle

Towing and Hauling Guidelines

Safety precautions and procedures for transporting the vehicle.

Operation and Service Information (Cont.)

Serial Number Plate Location

Information on where to find the vehicle's serial number and identification labels.

Periodic Service Schedule

Daily Maintenance Checks

Daily inspection items to ensure vehicle readiness and safety.

Weekly Maintenance Checks

Routine weekly inspections for tires, wheels, and batteries.

Monthly Maintenance (20 Hours)

Scheduled monthly maintenance tasks including checks on brakes, wiring, and controls.

Quarterly Maintenance (50 Hours)

Periodic maintenance tasks performed quarterly or every 50 hours of use.

Brakes

Brake Performance Testing

Procedures for testing brake performance to ensure safety and effectiveness.

Rear Axle Maintenance

Checking Lubricant Level

Instructions for checking and maintaining the lubricant level in the rear axle.

Lubrication Points

System Test Procedures

How to test the vehicle's system functionality, particularly braking.

Hardware and Torque Specifications

Guidelines for tightening fasteners according to specified torque values.

Capacities and Replacement Parts

Batteries and Charging Safety

Critical safety warnings and guidelines for working with batteries and charging systems.

Battery Maintenance

Electrolyte Level and Water

Procedures for checking and maintaining electrolyte levels and water purity.

Battery Replacement

Prolonged Storage Recommendations

Advice for storing the vehicle and batteries during long periods of inactivity.

Battery Charging

Troubleshooting Guide

Using a Hydrometer

Instructions on using a hydrometer to test battery specific gravity and state of charge.

Operation and Service Information (Cont.)

Hydrometer Temperature Correction

How to adjust hydrometer readings based on electrolyte temperature.

General Specifications

Shuttle 2 Specifications

Shuttle 4 Specifications

Shuttle 6 Specifications

TE5 PDS Specifications

Vehicle Dimensions

Shuttle 4 and 6 Dimensions

Provides length and width measurements for Shuttle 4 and 6 models.

TE5 Dimensions

Provides length and width measurements for the TE5 model.

General Specifications (Cont.)

Recommended Max Side Tilt

Specifies the maximum safe side tilt angle for the vehicle.

Recommended Max Ramp Grade

Indicates the maximum permissible grade for driving up or down inclines.

General Specifications (Cont.)

Turning Clearance Diameter

Specifies the minimum diameter required for the vehicle to complete a turn.

Intersecting Aisle Clearance

Details the clearance needed for navigating intersecting aisles.

Labels and Pictograms

Labels and Pictograms (Cont.)

Pictogram Location Diagram

Illustrates the placement of various labels and pictograms on the vehicle.

Pictogram Explanation Reference

Directs users to pages with detailed explanations for vehicle pictograms.

Labels and Pictograms (Cont.)

Safety and Operation Pictograms

Explains pictograms related to general safety and vehicle operation.

Load and Stability Warnings

Pictograms detailing warnings about load capacity, center of gravity, and stability.

Labels and Pictograms (Cont.)

Electrical and Battery Safety Pictograms

Pictograms covering electrical hazards and safe battery handling.

General Hazard Warnings

Pictograms illustrating various hazards such as corrosiveness, explosiveness, and voltage.

Labels and Pictograms (Cont.)

Vehicle Operation Pictograms

Pictograms illustrating correct vehicle operation procedures.

Parking and Safety Pictograms

Pictograms related to parking procedures and general safety.

Labels and Pictograms (Cont.)

Control and Drive System Pictograms

Pictograms explaining the operation of drive controls and systems.

Safety and Operational Limits Pictograms

Pictograms indicating operational limits and safety restrictions.

Vehicle Warranties

Limited Warranties Overview

Outlines the scope and terms of the limited warranties provided.

Vehicle Warranties (Cont.)

Obtaining Warranty Information

Instructions on how to request a copy of the vehicle's limited warranty.

Declaration of Conformity

Europe Only Declaration

Specific declaration of conformity applicable to products sold in Europe.

Declaration of Conformity (Cont.)

Conformity Details and Manufacturer Info

Information regarding manufacturer, product codes, and directives compliance.

Standards and Declaration Date

Lists harmonized and technical standards met, along with declaration date.

Declaration of Conformity (Cont.)

Authorized Personnel and Country List

Identifies authorized personnel and lists countries covered by the declaration.

Important Operating Warnings

Critical Service Warnings

Essential safety warnings and precautions for performing vehicle service and repairs.

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