EasyManua.ls Logo

Ezgo 611103 User Manual

Ezgo 611103
186 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RXV ELECTRIC SERVICE & REPAIR
ISSUED FEBRUARY 2009 REVISED JULY 2010
611103

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Ezgo 611103 and is the answer not in the manual?

Ezgo 611103 Specifications

General IconGeneral
BrandEzgo
Model611103
CategoryOffroad Vehicle
LanguageEnglish

Summary

Safety Information

Notices, Cautions, and Warnings

Understanding safety symbols and alerts for vehicle operation.

Battery Safety Precautions

Critical safety measures for handling and charging vehicle batteries.

Lifting the Vehicle Safely

Proper procedures and safety precautions for lifting the vehicle.

General Information and Routine Maintenance

Serial Number Location

Vehicle identification information and label locations.

Towing Safety and Procedure

Guidelines for safely towing the vehicle, including speed limits.

Parking Brake Operation

Explanation of the automatic parking brake system and its release.

Servicing the Vehicle Safely

General safety rules and precautions for performing vehicle maintenance.

Routine Maintenance Schedule

Overview of scheduled maintenance tasks and intervals.

Rear Axle Maintenance

Maintenance procedures specific to the rear axle assembly.

Tire Care and Inspection

Guidelines for tire maintenance, inspection, and inflation.

Vehicle Cleaning and Care

Instructions for cleaning the vehicle body panels and components.

Sun Top and Windshield Care

Care instructions for the vehicle's sun top and windshield.

Hauling Safety

Safety precautions and guidelines for transporting the vehicle.

Hardware and Torque Specifications

Specifications for fasteners, including grade identification and torque values.

Capacities and Replacement Parts

Information on fluid capacities and recommended replacement parts.

Periodic Service Schedule

Key schedule outlining regular vehicle maintenance tasks.

Body

General Body Information

Overview of body components and general information.

Front Bumper and Cowl Support Replacement

Instructions for replacing the front bumper and cowl support.

Rocker Panel Replacement

Instructions for replacing the rocker panels on the vehicle.

Floor Mat Replacement

Instructions for removing and installing the vehicle floor mat.

Cowl and Instrument Panel Replacement

Instructions for replacing the cowl and instrument panel assembly.

Front Splash Guard Replacement

Instructions for replacing the front splash guard component.

Sweater Basket Replacement

Instructions for removing and installing the sweater basket.

Seat Back Assembly Replacement

Instructions for replacing the seat back assembly.

Fender Liner Replacement

Instructions for replacing the vehicle's fender liner.

Rear Body Replacement

Instructions for removing and replacing the rear body section.

Rear Bumper Replacement

Instructions for removing and installing the rear bumper.

2+2 Rear Facing Seat & Foot Rest Replacement

Instructions for replacing the 2+2 rear seat and foot rest.

Floorboard Replacement

Instructions for removing and installing the vehicle floorboard.

Body Care and Maintenance

Procedures for cleaning and maintaining the vehicle body's finish.

Vehicle Cleaning Procedures

Step-by-step guide for cleaning the vehicle's body panels.

Painting and Scratch Repair

Methods for repairing paint scratches and minor damage.

Wheels and Tires

Wheel and Tire Service

Procedures for servicing vehicle wheels and tires.

Tire Repair Procedures

Methods for repairing flat tires, including puncture repair.

Wheel Installation

Steps for correctly installing vehicle wheels onto the hub.

Electronic Speed Control (AC Motor)

General Electronic Speed Control Info

Overview of the electronic speed control system and its components.

Accelerator Pedal Assembly Service

Service procedures for the accelerator pedal assembly.

Solenoid Replacement

Procedure for removing and replacing the vehicle's solenoid.

Round Solenoid Removal

Specific instructions for removing the round type solenoid.

Front Suspension and Steering

Suspension and Steering Maintenance

Maintenance tasks for the front suspension and steering systems.

Tire Wear Diagnosis

Diagnosing suspension issues by analyzing tire wear patterns.

Wheel Alignment Procedures

Steps for performing and checking wheel alignment.

Hub Assembly Service

Service procedures for the wheel hub assembly.

Spindle Assembly Service

Service procedures for the steering spindle assembly.

Strut Service

Service procedures for the front suspension struts.

A-Arm Assembly Service

Service procedures for the front suspension A-arm assembly.

Clipboard and Steering Wheel Service

Service procedures for the steering wheel and clipboard.

Steering Column Assembly and Yoke Service

Service procedures for the steering column and yoke.

Rod End and Ball Joint Inspection

Inspection procedures for rod ends and ball joints.

Steering Box Service

Service procedures for the vehicle's steering box.

Motor and Motor Brake

General Motor Information

Overview of the electric motor and motor brake systems.

Motor Service

Procedures for servicing the electric motor assembly.

Motor Brake Service

Procedures for removing and installing the motor brake assembly.

Bearing Encoder Service

Procedures for servicing the bearing encoder.

Batteries and Charging

Battery Maintenance

Regular care and upkeep procedures for vehicle batteries.

Battery Cleaning and Electrolyte Level

Procedures for cleaning batteries and checking electrolyte levels.

Battery Cleaning Procedures

Detailed steps for cleaning battery terminals and cases.

Battery Removal and Installation

Procedures for safely removing and installing vehicle batteries.

Battery Storage Procedures

Guidelines for properly storing batteries to prevent discharge.

Battery Charging Procedures

Instructions for charging vehicle batteries using specified chargers.

Battery Troubleshooting

Methods for diagnosing and resolving battery performance issues.

Hydrometer Usage

Instructions on how to use a hydrometer to test battery charge.

Battery Charger

Charger Description and Operation

Overview of the battery charger's features, functions, and LED indicators.

Portable Charger Installation

Instructions for installing the portable battery charger unit.

Understanding the Charger's LED Display

Interpreting the charger's status lights, operation codes, and fault codes.

Charger Maintenance Instructions

Guidelines for maintaining the battery charger's cleanliness and connections.

Brakes

General Brake Information

Overview of the vehicle's braking system.

Brake Pedal Assembly Service

Procedures for servicing the brake pedal assembly components.

Electrical Components and Wiring

Main Wiring Harness Replacement

Procedure for replacing the vehicle's main wiring harness.

Replacing Electrical Components

Procedures for replacing various electrical parts like switches and indicators.

Run/Tow Switch Replacement

Instructions for replacing the Run/Tow switch.

Reverse Warning Indicator Replacement

Instructions for replacing the reverse warning indicator.

Motor Connections and Wiring

Diagrams and instructions for connecting the electric motor wiring.

Replacing Electrical Accessories

Procedures for replacing accessories like lights and horns.

Headlight Replacement

Instructions for replacing the headlight assembly.

Headlight Bulb Replacement

Instructions for replacing headlight bulbs.

Turn Signal Bulb Replacement

Instructions for replacing turn signal bulbs.

Headlight Switch Replacement

Instructions for replacing the headlight switch.

Turn Signal Switch Replacement

Instructions for replacing the turn signal switch.

Turn Signal Flasher Unit Replacement

Instructions for replacing the turn signal flasher unit.

Tail Light Assembly Replacement

Instructions for replacing the tail light assembly.

Tail Light Lens and Bulb Replacement

Instructions for replacing tail light lenses and bulbs.

Horn Button and Horn Replacement

Instructions for replacing the horn button and horn.

Accessory Wiring Harness Replacement

Procedure for replacing the vehicle's accessory wiring harness.

Rear Suspension

General Rear Suspension Info

Overview of the rear suspension system components.

Shock Absorber Service

Procedures for servicing the rear shock absorbers.

Rear Leaf Spring Service

Procedures for servicing the rear leaf springs.

Rear Axle

Rear Axle Maintenance

Maintenance procedures for the rear axle, including checks and lubricant changes.

Checking Torque to Rotate

Specific check for rear axle torque to determine proper function.

Replacing Axle Lubricant

Procedure for changing the lubricant in the rear axle.

Fill Procedure for Axles with Fill Plugs

Specific instructions for filling axles equipped with fill plugs.

Rear Axle Disassembly

Procedures for disassembling the rear axle assembly.

Rear Hub Service

Procedures for servicing the vehicle's rear hub.

Axle Shaft, Bearing, and Seal Service

Procedures for servicing axle shaft, bearings, and seals.

Weather Protection

Top and Windshield Care

Care instructions for the vehicle's top and windshield.

Trailering Safety

Safety precautions and guidelines for trailering the vehicle.

Windshield Service

Procedures for removing and installing the windshield.

Golf Car Top Service

Procedures for removing and installing the standard golf car top.

2+2 Top Service

Procedures for removing and installing the 2+2 golf car top.

Troubleshooting and Diagnostics

Using the Handheld Diagnostic Unit

Guide to operating the E-Z-GO handheld diagnostic tool.

Diagnostic Unit Menus

Navigating the menus and submenus of the diagnostic unit.

Error Messages

Understanding and interpreting error codes displayed by the diagnostic unit.

Warning Messages

Understanding and interpreting warning messages from the diagnostic unit.

Battery and Warranty Information

Displaying battery status and warranty data via the diagnostic unit.

Setting Performance Profiles

Configuring vehicle speed and performance profiles using the diagnostic unit.

Course Energy Consumption Monitoring

Tracking vehicle energy usage during operation.

Digital Volt Ohm Meter (DVOM) Usage

Instructions for using a DVOM for electrical troubleshooting.

General Troubleshooting Steps

General approach and logical steps for troubleshooting vehicle issues.

Accessory Wiring Harness Troubleshooting

Troubleshooting procedures for accessory wiring harness issues.

Power Supply Checks

Procedures for checking the vehicle's power supply and battery condition.

Lightning Protection and Grounding

Grounding Requirements

General requirements for building and equipment grounding systems.

Ground Systems Overview

Description of various ground systems and their components.

External Grounding Requirements

Specific requirements for external grounding electrode installations.

Grounding Materials

List of materials used for grounding electrodes and conductors.

Earth Electrode System

Components and configuration of the earth electrode system.

Lightning Protection System Design

Principles for designing effective lightning protection systems.

Equipment Fault and Personal Safety System

Safety system for protecting equipment and personnel from electrical faults.

Specifications

RXV Electric Fleet Vehicle Specifications

Detailed technical specifications for the RXV Electric Fleet model.

RXV Electric Freedom Vehicle Specifications

Detailed technical specifications for the RXV Electric Freedom model.

RXV Electric Shuttle 2+2 Vehicle Specifications

Detailed technical specifications for the RXV Electric Shuttle 2+2 model.

Vehicle Operation Warnings

Related product manuals